• Title/Summary/Keyword: Ceramic Particle

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Mechanical Properties of Hydroxyapatite Ceramics Prepared by Precipitation Method (침전법으로 제조한 Hydroxyapatite Ceramics의 기계적 성질)

  • Kim, Chang-Eun;Pyeon, Young-Beom;Kim, Bae-Yeon;Park, Hoon
    • Journal of the Korean Ceramic Society
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    • v.26 no.2
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    • pp.147-156
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    • 1989
  • The effects of starting composition, sintering temperature and porosity on the mechanical properties of hydroxyapatite ceramics were investigated. The hydroxyapatite powder were prepared by precipitation method using Ca(NO3)2.4H2O and (NH4)2.HPO4. The obtained powders were Ca-deficient hydroxyapatites and as the Ca/P mole ration in the initial solution was increased, the particle size of the precipitates was decreased, and the decomposition of hydroxyapatite to $\beta$-TCP was controlled. The porosity, as well as Ca/P mole ratio in starting composition and sintering temperature, plays major role in the mechanical properties of dense hydroxyapatite ceramics.

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Comparison of the Viscosity of Ceramic Slurries using a Rotational Rheometer and a Vibrational Viscometer (회전형 레오미터와 진동형 점도계를 이용한 세라믹 슬러리의 점도 비교)

  • Ji, Hye;Lim, Hyung Mi;Chang, Young-Wook;Lee, Heesoo
    • Journal of the Korean Ceramic Society
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    • v.49 no.6
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    • pp.542-548
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    • 2012
  • The viscosity of a ceramic slurry depends on the slurry concentration, particle shape and size, hydrodynamic interactions, temperature, shear rate, pre-treatment condition and the method of measurement with the selected equipment. Representative ceramic slurries with low to high viscosity levels are selected from colloidal silica, barium titanate slurry and glass frit paste. Rotational rheometers and vibrational viscometers are used to compare the measured viscosity for various ceramic slurries. The rotational rheometer measured the viscosity according to the change of the shear rate or the rotational speed. On the other hand, the vibrational viscometer measured one point of the viscosity in a fixed vibrational mode. The rotational rheometer allows the measurement of the viscosity of a ceramic paste with a viscosity higher than 100,000 cP, while the vibrational viscometer provides an easy and quick method to measure the viscosity without deformation of the ceramic slurry due to the measurement method. It is necessary to select suitable equipment with which to measure the viscosity depending on the purpose of the measurement.

Preparation of Mg(OH)2 Dispersion and its Application to PET Non-woven Textile as Flame Retardant Coating (수산화마그네슘 분산상의 제조와 PET 부직포 섬유의 난연 코팅제 적용)

  • Lim, Hyung-Mi;Hyun, Mi-Kyung;Jeong, Sang-Ok;Lee, Dong-Jin;Lee, Seung-Ho
    • Journal of the Korean Ceramic Society
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    • v.48 no.6
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    • pp.537-542
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    • 2011
  • Magnesium hydroxide as a non-halogen flame retardant has increasing attention due to its non-toxicity, high decomposition temperature and smoke suppressant ability during combustion. For the application of magnesium hydroxide retardant to the textile by soaking and coating method, the prerequisite for the coating is a small particle size, stable dispersion, and adhesion to the textile. The dispersion of $Mg(OH)_2$ particles and stability of the coating was checked by monitoring the change of transmittance and backscattering by varying the types of dispersion agents, binder, solvent, and $Mg(OH)_2$ source, and their compositions in the coating. The $Mg(OH)_2$ dispersion coating was applied to PET(poly(ethylene terephthalate)) non-woven textile. The physical properties are characterized by surface morphology, amount of coating, particle dispersion, and adhesion test. The flame retardant $Mg(OH)_2$ coated textile has been compared by limited oxygen index(LOI) and thermal gravimetry and differential scanning calorimetry(TG-DSC). It was found that phosphorous additive may give synergistic effect on $Mg(OH)_2$ flame retardant coating to make the flame retardant PET non-woven textile.

Studies on Preparation of $TiO_2$Powder with High Purity and Fine Particle -Properies of Powder with Reaction Condition of Hydrolysis(II)- (고순도.미립 $TiO_2$분말 제조에 관한 연구 -가수분해 반응 조건에 따른 분말특성(II)-)

  • Choi, Byung-Hyun;Huh, Hye-Kyung;Lee, Mi-Jai;Kim, Hwan;Kim, Moo-Kyung
    • Journal of the Korean Ceramic Society
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    • v.37 no.10
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    • pp.938-943
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    • 2000
  • TiCl$_4$, 물 및 1-propanol의 혼합용액으로부터 미립 TiO$_2$분말 제조시, 1-propanol과 물의 부피비, 반응온도, 반응유지시간 및 TiCl$_4$mole 농도에 따른 분말 특성 및 결정상 생성에 대해 조사하였다. 반응온도가 3$0^{\circ}C$ 이상일 때 Ti 수화물의 초기 침전이 생성되었고 반응온도가 TiCl$_4$mole 농도가 증가함에 따라 입자크기는 증가하였고 $600^{\circ}C$ 하소시 1-propanol과 물의 부피비가 2보다 크고 반응온도가 7$0^{\circ}C$보다 낮을 때 주결정상은 anatase였다. 입자크기가 미세하고 입자크기 분포가 좁은 범위를 갖는 조건은 1-propanol과 물의 부피비가 2, 반응온도가 7$0^{\circ}C$, TiCl$_4$mole 농도가 0.2 mole/ι일 때였으며, 결정상의 생성은 1-propanol과 물의 부피비가 2, 반응온도가 3$0^{\circ}C$ 이상일 때 anatase에서 rutile로 전이하는 온도가 높아졌다. 이와 같은 반응인자에 따른 효과는 용매의 유전상수, 티타니아의 용해도, 입자의 표면전위 등의 효과와 관계가 있었다.

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Change of Particle Size of Spherical Alumina Powders Prepared by Emulsion Method in the Region of Low Hydroxypropylcellulose Concentration (저농도의 HPC 영역에서 에멀젼법에 의해 제조된 구형 알루미나 분말의 입자 크기 변화)

  • Ahn, C.W.;Park, K.S.;Yoo, H.S.;Cho, K.;Lee, Y.W.;Yang, M.S.
    • Journal of the Korean Ceramic Society
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    • v.32 no.5
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    • pp.594-600
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    • 1995
  • Spherical alumina gel powders were produced by hydrolysis of aluminum sec-butoxide (Al(sec-OC4H9)3) in a n-octanol/acetonitrile mixed solvent. The enlargement of particle size was induced by increasing HPC (hydroypropylcellulose) concentration (0.005, 0.1, and 0.05 g/ι) and emulsion-state aging time (10 min and 360 min). Mean particle sizes of dried alumina gel powders increased from 1.4 ${\mu}{\textrm}{m}$ to 3.5${\mu}{\textrm}{m}$ at 10-min emulsion-state aging time and from 1.9${\mu}{\textrm}{m}$ to 4.1${\mu}{\textrm}{m}$ at 360-min emulsion-state aging time as HPC concentration increased from 0.005 g/ι to 0.05 g/ι. At the same HPC concentration, particle size of dried alumina gel powder increased with increasing of emulsion-state aging time from 10 min to 360 min. The increase in the average particle size of dried alumina gel powder with increase in HPC concentration was interpreted as the enlargement of particles from alkoxide emulsions unprotected by HPC. The produced dried gel powder calcined at 115$0^{\circ}C$ for one hour transformed to $\alpha$-alumina.

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Synthesis of Nano-size Aluminum Nitride Powders by Chemical Vapor Process (화학기상공정을 이용한 나노질화알루미늄 분말 합성)

  • Pee, Jae-Hwan;Park, Jong-Chul;Kim, Yoo-Jin;Hwang, Kwang-Taek;Kim, So-Ryong
    • Journal of Powder Materials
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    • v.15 no.6
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    • pp.496-502
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    • 2008
  • Aluminum nitride (AlN) powders were prepared by the chemical vapor synthesis (CVS) process in the $AlCl_{3}-NH_{3}-N_{2}$ system. Aluminum chloride ($AlCl_3$) as the starting material was gasified in the heating chamber of $300^{\circ}C$. Aluminum chloride gas transported to the furnace in $NH_{3}-N_{2}$ atmosphere at the gas flow rate of 200-400ml/min. For samples synthesized between 700 and $1200^{\circ}C$, the XRD peaks corresponding to AlN were comparatively sharp and also showed an improvement of crystallinity with increasing the reaction temperature. In additions, the average particle size of the AlN powders decreased from 250 to 40 nm, as the reaction temperature increased.

Effect of the Raw Material and Coating Process Conditions on the Densification of 8 wt% Y2O3-ZrO2 Thermal Barrier Coating by Atmospheric Plasma Spray

  • Oh, Yoon-Suk;Kim, Seong-Won;Lee, Sung-Min;Kim, Hyung-Tae;Kim, Min-Sik;Moon, Heung-Soo
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.628-634
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    • 2016
  • The 8 wt% yttria($Y_2O_3$) stabilized zirconia ($ZrO_2$), 8YSZ, a typical thermal barrier coating (TBC) for turbine systems, was fabricated under different starting powder conditions and coating parameters by atmospheric plasma spray (APS) coating process. Four different starting powders were prepared by conventional spray dry method with different additive and process parameter conditions. As a result, large- and small-size spherical-type particles and Donut-type particles were obtained. Dense structure of 8YSZ coating was produced when small size spherical-type or Donut-type particles were used. On the other hand, 8YSZ coating with a porous structure was formed from large-size spherical-type particles. Furthermore, a segmented coating structure with vertical cracks was observed after post heat treatment on the surface of dense structured coating by argon plasma flame at an appropriate gun distance and power condition.

Removal of Microcystis sp. using Ceramic Powder (분말세라믹에 의한 Microcystis sp. 제거효과)

  • Lee, Jae-Won;Kim, Min-Soo;Joung, Seung-Hyun;Ahn, Chi-Yong;Kim, Bo-Bae;Jang, Kam-Yong;Oh, Hee-Mock
    • Korean Journal of Environmental Biology
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    • v.25 no.2
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    • pp.81-87
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    • 2007
  • The removal of Microcystis aeruginosa and Chlorella zofingiensis by ceramic powder was investigated on the basis of both the particle size (under 0.05, 0.1, 1 mm) and the dosage (0.1, 1, $10\;g\;L^{-1}$) of the ceramic powder. The removal efficiencies of M. aeruginosa and C. zofingiensis were highest with a particle size of 0.05 mm and a dosage of $1\;g\;L^{-1}$ of the ceramic powder in laboratory experiment. $chlorophyll-{\alpha}$ concentrations decreased in both field and enclosure samples with a particle size of 0.05 mm and a dosage of $1\;g\;L^{-1}$ of ceramic powder, resulting in the removal efficiencies of 67 and 69%, respectively. Consequently, it was concluded that the ceramic powder could be used to control algal bloom by removing $chlorophyll-{\alpha}$ in eutrophic waters.

Effect of Size and Morphology of Silica Abrasives on Oxide Removal Rate for Chemical Mechanical Polishing (기계화학적 연마용 실리카 연마재의 형상과 크기가 산화막 연마율에 미치는 영향)

  • Lee, Jinho;Lim, Hyung Mi;Huh, Su-Hyun;Jeong, Jeong-Hwan;Kim, Dae Sung;Lee, Seung-Ho
    • Applied Chemistry for Engineering
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    • v.22 no.6
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    • pp.631-635
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    • 2011
  • Spherical and non-spherical silica particles prepared by the direct oxidation were studied for the effect of the particle size and shape of these particles on oxide CMP removal rate. Spherical silica particles, which have 10~100 nm in size, were prepared by the direct oxidation process from silicon in the presence of alkali catalyst. The 10 nm silica particles were aggregated by addition of an acid, an alcohol, or a silane as an aggregation inducer between the particles. Two or more aggregated silica particles were used as a seed to grow non spherical silica particles in the direct oxidation process of silicon in the presence of alkali catalyst. The oxide removal rate of spherical silica particles increased with increasing an average particle size for spherical silica abrasives in the oxide CMP. It further increased non-spherical particles, compared with the spherical particles in the similar average particle size.

Characteristics of micronized blue ceramic pigments using electric arc furnace dust (제강분진을 활용한 청색 세라믹 안료의 미립화 거동에 관한 연구)

  • Kim, Hye-Jin;Han, Kyu-Sung;Hwang, Kwang-Taek;Nahm, Sahn;Kim, Jin-Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.3
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    • pp.115-122
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    • 2019
  • Electric arc furnace dust (EAFD), which is a dust waste generated in the steel manufacturing process, contains heavy metals. Recently, researches of recycling a large amount of valuable metals such as zinc and iron in EAFD are being actively carried out. In this study, EAFD is used as a substitute for cobalt in blue ceramic pigments without any pretreatment. Then, the synthesized blue ceramic pigment using EAFD was micronized and formulated as a ceramic ink for inkjet printer. The particle size distribution, crystal structure and color characteristics during the micronization process were investigated for the development of ceramic ink. $Co_{0.75}Zn(EAFD)_{0.25}Al_2O_4$ ceramic pigments showed excellent blue coloric properties and monomodal distribution through micronization process. The average particle size of $Co_{0.75}Zn(EAFD)_{0.25}Al_2O_4$ ceramic pigments after 3 hours of milling was $0.271{\mu}m$, which is smaller than $0.303{\mu}m$, which is the average particle size of $CoAl_2O_4$ ceramic pigments without EAFD after 5 hours of milling. Especially, it was confirmed that $Co_{0.75}Zn(EAFD)_{0.25}Al_2O_4$ ceramic pigments showed a color difference (${\Delta}E{^*}_{ab}$) value of 5.67, which smaller than ${\Delta}E{^*}_{ab}$ value of $CoAl_2O_4$ during micronization. These results show that EAFD can be used as a raw material for a blue ceramic pigment by replacing expensive cobalt without any pretreatment.