• 제목/요약/키워드: Ceramic Industry

검색결과 279건 처리시간 0.027초

동축 가공 연삭시스템의 운동 및 가공 특성 (The Dynamic and Machining Characteristics of Co-axial Grinding Machining System)

  • 김기환;이석우;최헌종;최영재
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 추계학술대회 논문집
    • /
    • pp.608-611
    • /
    • 2005
  • As the optical communication industry is developed, the demand of optical communication part is increasing. $ZrO_2$ ceramic ferrule is very important part which can determines the transmission efficiency and information quality to connect the optical fibers. In general $ZrO_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. For the precision grinding machining, it is very important that the error of feeding system is improved. Therefore, we estimated the dynamic characteristics in feeding system of ultra precision co-axial grinding machining system. Then, we performed the machining characteristics experiment.

  • PDF

Minimizing the Water Leaching of Zincborate Glass by La2O3 Addition for LTCC Applications

  • Hong, Seung-Hyuk;Jung, Eun-Hee;Oh, Chang-Yong;Kim, Shin;Shin, Hyun-Ho
    • 한국세라믹학회지
    • /
    • 제45권3호
    • /
    • pp.157-160
    • /
    • 2008
  • A series of $La_2O_3$-added zincborosilicate glasses was fabricated by systematically varying $La_2O_3$ addition up to 15mol% under the constraint of a ZnO:$B_2O_3$ ratio of 1:2. The degree of water leaching after ball milling of the prepared glasses in water medium was relatively quantified by the change in zinc peak intensity in energy dispersive spectroscopy. 8mol% of $La_2O_3$ was the most efficient addition in inhibiting the glass leaching by water. The role of $La_2O_3$ in inhibiting the leaching was explained in terms of change of structural units in the glass network. When the optimum 8mol% $La_2O_3$-added ZnO-$B_2O_3$ glass was used as sintering aid for $Al_2O_3$, the fabricated alumina-glass composite at $875^{\circ}C$ demonstrated dielectric constant of 6.11 and quality factor of 15470 GHz, indicating the potential of leaching-minimized $La_2O_3-ZnO-B_2O_3$ glass for application to low temperature co-firing ceramic technology.

Thermal Expansion and Dielectric Properties of CaO-ZnO-B2O3-SiO2 Glass-Added Al2O3 Composites for LTCC Applications

  • Byeon, Tae-Hun;Park, Hyo-Sung;Shin, Hyun-Ho;Yoon, Sang-Ok;Oh, Chang-Yong
    • 한국세라믹학회지
    • /
    • 제47권4호
    • /
    • pp.325-328
    • /
    • 2010
  • Varying quantities of a high-thermal-expansion glass, 50CaO-20ZnO-$20B_2O_3-10SiO_2$ (CZBS), were added to alumina and sintered at $875^{\circ}C$ for 2 h for low temperature co-firing ceramic (LTCC) applications. As the amount of glass addition increased from 40 wt% to 70 wt%, the apparent density of the sintered product increased from 88.8% to 91.5%, which was also qualitatively confirmed by microstructural observation. When the glass addition was very high, e.g., 70 wt%, an apparent formation of secondary phases such as $CaZn_2AlZnSiAlO_7$, $Ca_2Al(AlSi)O_7$, $Ca_2Al_2SiO_7$, $Ca_2ZnSi_2O_7$ and ZnO, was observed. Both the dielectric constant and the coefficient of thermal expansion increased with the glass addition, which was qualitatively consistent with the analytical models, while the experimental values were lower than the predicted ones due to the presence of pores and secondary phases.

디지털 잉크젯 프린팅용 흰색 세라믹 안료의 고온 및 화학적 안정성 평가 (Thermal and chemical stability evaluation of white ceramic pigment for digital inkjet printing)

  • 권종우;이지현;이종흔;황광택;김진호;한규성
    • 한국결정성장학회지
    • /
    • 제26권5호
    • /
    • pp.201-208
    • /
    • 2016
  • 고온 및 화학적 안정성이 높은 세라믹 안료는 타 소재 대비 우수한 내구성을 가지며, 최근 잉크젯 프린팅 기술의 발전과 함께 산업적인 응용영역이 점점 확대되고 있다. 세라믹 잉크젯 프린팅 공정은 다양한 이미지를 인쇄 가능하고 높은 효율성을 가지는 친환경 공정이라는 장점으로 인해 다양한 분야에 적용이 시도되고 있어, 디지털 4원색인 CMYK(cyan, magenta, yellow, black) 세라믹 안료를 비롯하여 다양한 색상 및 기능성을 가지는 세라믹 안료에 대한 관심이 커지고 있다. 본 연구에서는 세라믹 잉크젯 프린팅에 적합한 white 세라믹 안료를 선정하기 위해 고온에서의 화학적 안정성 및 혼합 발색 거동에 대해 연구하였다. MgO, $Al_2O_3$, $MgAl_2O_4$, $CeO_2$ 조성의 세라믹 안료가 가지는 미세구조 및 결정구조를 분석하고 유약과의 반응성을 평가하였다. 또한 세라믹 잉크젯 프린팅에서 요구되는 고온 안정성을 평가하기 위해 CMYK 발색 세라믹 안료와 혼합한 뒤 열처리 공정을 거쳐 색상 혼합에 따른 화학적 안정성을 CIE $L^*a^*b^*$ 측정을 통해 분석하여 디지털 프린팅 공정으로의 적용가능성을 평가하였다.

선택적 레이저 용융 그리고 전통적인 주조 기술에 의해 제조된 Co-Cr 합금에 대한 전장용 세라믹의 전단 결합 강도 비교 (Comparison of Shear Bond Strength of Veneer Ceramics to Co-Cr Alloys Produced by Selective Laser Melting and Casting Technique)

  • 홍민호
    • 한국산학기술학회논문지
    • /
    • 제21권12호
    • /
    • pp.434-439
    • /
    • 2020
  • 최근, 치과 산업에서 레이저를 열원으로 합금을 제조하는 선택적 레이저 용융법(Selective laser melting, SLM)이 소개되고 있다. 하지만 SLM으로 제작된 금속-세라믹 수복물에 대한 연구가 부족한 실정이다. 따라서 본 연구의 목적은 SLM 그리고 CAST(casting)에 의해 제조된 Co-Cr 합금의 금속-세라믹(metal-ceramic) 결합 강도(bond strength)를 평가하는 것이다. SLM 그리고 CAST 방법을 사용하여 Co-Cr 시편을 제조하고 세라믹을 소결하여 시료를 제작하였다. 연구의 실험은 표본 준비 및 분석을 통해 2020년 1월부터 6월까지 수행되었다. 금속-세라믹 결합 강도는 만능 시험기에 의해 측정되었다. 부착 세라믹의 면적분(The area fraction of adherence ceramic, AFAC)은 SEM/EDS로 시편의 Si 함량을 측정하였다. 금속-세라믹 결합 강도 및 AFAC 결과는 t-test를 사용하여 분석하였다(α = .05). SLM 그리고 CAST Co-Cr 합금 사이의 결합 강도에 대해서는 유의한 차이가 발견되지 않았다(P>.05). SLM은 CAST 그룹보다 많은 세라믹 부착성(ceramic adherence)을 나타냈다(P<.001). 세라믹과 합금의 결합 강도는 제조 방법엥 영향을 받지 않았다. 그러나 SLM은 더 우수한 세라믹 부착성을 보였다. 이는 향후 임플란트 상부 보철물 제작에도 SLM으로 제작한 합금이 사용 가능한 것을 시사한다. CAST 방식의 단점을 극복하고 시간과 비용을 절약할 수 있을 것으로 기대된다.

VLS growth of ZrO2 nanowhiskers using CVD method

  • 백민기;박시정;정진환;최두진
    • 한국진공학회:학술대회논문집
    • /
    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
    • /
    • pp.149-149
    • /
    • 2016
  • Ceramic is widely known material due to its outstanding mechanical property. Besides, Zirconia(ZrO2) has a low thermal conductivity so it is advantage in a heat insulation. Because of these superior properties, ZrO2 is attracted to many fields using ultra high temperature for example vehicle engines, aerospace industry, turbine, nuclear system and so on. However brittle fracture is a disadvantage of the ZrO2. In order to overcome this problem, we can make the ceramic materials to the forms of ceramic nanoparticles, ceramic nanowhiskers and these forms can be used to an agent of composite materials. In this work, we selected Au catalyzed Vapor-Liquid-Solid mechanism to synthesize ZrO2 nanowhiskers. The ZrO2 whiskers are grown through Hot-wall Chemical Vapor Deposition(Hot wall CVD) using ZrCl4 as a powder source and Au film as a catalyst. This Hot wall CVD method is known to comparatively cost effective. The synthesis condition is a temperature of $1100^{\circ}C$, a pressure of 760torr(1atm) and carrier gas(Ar) flow of 500sccm. To observe the morphology of ZrO2 scanning electron microscopy is used and to identify the crystal structure x-ray diffraction is used.

  • PDF

압입 시험에 의한 플라즈마 세라믹 용사코팅의 특성 평가 (Evaluation of the characteristics of plasma sprayed ceramic coatings by Indentation test)

  • 최세영;채영훈;김석삼
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2002년도 제35회 춘계학술대회
    • /
    • pp.248-254
    • /
    • 2002
  • The most controversial topics in plasma sprayed ceramic coating system are recently mechanical properties such as bond strength, cohesive strength, toughness and so on. Determination of bond strength of coatings is one of the most important problems. In the industry, the bond strength of coating system has been estimated by Pull-off test(ASTM standard C633-79). But, without a fixed jig and specimen, it is impossible to obtain the bond strength. Therefore, it is necessary to study the critical fracture load on interface of the coating by indentation test. Because the critical fracture load plays an important role in evaluating the bond strength for plasma sprayed ceramic coating system. So, we have estimated critical fracture load in plasma sprayed ceramic coating system, and it was shown that inverse relationship between the cross-section hardness of coating and the critical fracture load(Pc). In case of the high load(1kgf, 2kgf) in $Al_{2}O_{3}+13%TiO_{2}$, it was found that the critical point(Pco), which the coating was broken on.

  • PDF

다구치 방법을 이용한 지르코니아 세라믹스 페룰의 연삭 가공 특성 평가 (Evaluation of Grinding Machining Characteristics of $ZrO_2$ Ferrule Using the Taguchi Method)

  • 김기환;최영재;홍원표;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2004년도 추계학술대회 논문집
    • /
    • pp.516-519
    • /
    • 2004
  • As the optical communication industry is developed, the demand of optical communication part is increasing. ZrO$_2$ ceramic ferrule is very important part which can determines the transmission efficiency and information quality to connect the optical fibers. In general ZrO$_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. And the co-axle grinding process of ZrO$_2$ ceramic ferrule is to make its concentricity all of uniform before centerless grinding. This paper deals with the analysis of the process parameters such as grinding wheel speed, grinding feedrate and regulating wheel speed as influential factors, on the concentricity and surface finish developed based on Taguchi's experimental design methods. Taguchi s tools such as orthogonal array, signal-to-noise ratio, factor effect analysis, etc. have been used for this purpose optimal condition has been found out. Thus, if possible be finding highly efficient and quality grinding conditions.

  • PDF

La-Gd-Y 희토류계 산화물-알루미나 세라믹스의 상안정화 영역과 내플라즈마 특성 (Phase Stability and Plasma Erosion Resistance of La-Gd-Y Rare-earth Oxide - Al2O3 Ceramics)

  • 김경범;이성민
    • 한국세라믹학회지
    • /
    • 제47권6호
    • /
    • pp.540-545
    • /
    • 2010
  • In this study, we have investigated new plasma resistant materials with less usage of rare-earth oxides than $Y_2O_3$ which is currently used in the semiconductor industry. We observed the stability ranges of $(Gd{\cdot}Y)_3Al_5O_{12}$ and $(La{\cdot}Y)Al_{11}O_{18}$ ternary systems, and measured their etch rates under typical fluorine plasma. $(Gd{\cdot}Y)_3Al_5O_{12}$ system showed an extensive solid solution up to 80 mol% gadolinium, but $(La{\cdot}Y)Al_{11}O_{18}$ showed a negligible substitution between rare-earth ions, which can be explained by the differences between the ionic radii. The etch rates depended on the total amount of rare-earth oxides but not on the substitution of the rare-earth ions. When the specimen was examined using XPS after the exposure to fluorine plasma, the strong surface fluorination was observed with a shift of the binding energy to higher energy.

저온동시소성(LTCC)을 위한 결정화 유리(La2O3-B2O3-TiO2계)와 BaNd2Ti5O14 세라믹을 이용한 마이크로파 유전체 특성 (Microwave Dielectric Properties of La2O3-B2O3-TiO2 Glass-Ceramic and BaNd2Ti5O14Ceramic System for LTCC Application)

  • 황성진;김유진;김형순
    • 한국세라믹학회지
    • /
    • 제41권8호
    • /
    • pp.599-604
    • /
    • 2004
  • 무선 이동통신 산업에서 소형화와 RF모듈을 구현하기 위해 저온 동시 소성 세라믹(LTCC)기술이 부각되고 있다. LTCC용 재료는 90$0^{\circ}C$ 이하의 온도에서 소성이 되어야 한다 본 연구는 BaO-N $d_2$ $O_3$-Ti $O_2$ (BNT:20∼40wt%) 세라믹과 L $a_2$ $O_3$- $B_2$ $O_3$-Ti $O_2$ (LBT:80∼60wt%) 유리를 혼합하여 유리를 결정화시킴으로, 나타나는 부수적인 효과를 얻고자 하였다. 이에 소결 거동, 결정상 분석, 상대밀도 그리고 유전특성을 평가하였다 80wt% 유리의 첨가는 90%에 가까운 상대밀도를 갖는 복합체로서 15에 가까운 유전율과 10000GHz의 품질계수와 같은 우수한 유전특성을 보였다. 이와 같은 결과는 유리 결정화를 이용하여 LTCC용 유전체에 적용될 수 있는 가능성을 부여하였다.