• 제목/요약/키워드: Centrifugal clutch

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농용 무인헬리콥터의 원심클러치 설계 - 동력 전달의 이론분석 - (Centrifugal Clutch Design for an Unmanned Helicopter - Theoretical Analysis of Power Transfer -)

  • 이재홍;구영모;신시균
    • Journal of Biosystems Engineering
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    • 제33권1호
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    • pp.14-20
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    • 2008
  • An agricultural unmanned helicopter was suggested for an alternative to current pesticide application methods to solve such problems as high cost, low efficiency, shirking task and unsafe work. To pursuit this trend, researches on the development of unmanned helicopters have been accelerated in Korea as well. In this research, a guide type centrifugal clutch that plays an important role in the unmanned helicopter was studied. Theoretical analyses and experimental tests were conducted for designing an optimal clutches. Main design factors of the guide type centrifugal clutch were found to be spring constant, free length of spring, mass of friction sector, contact area, allowable pressure, number of friction sector, friction coefficient, radius of drum, and clutch arrangement. And these design factors could be the functions of engaging engine speed and desired power transfer capacity. The result of the single clutch test showed the power transfer capacity of 14.1 PS at 5,800 rpm and the result of the dual clutch test showed that the capacity of 17.7 PS at 5,600 rpm. These experimental results agreed well the theoretical simulations.

농용 무인헬리콥터의 원심클러치 설계 - 최적 설계치의 시뮬레이션 - (Centrifugal Clutch Design for Unmanned Helicopter - Simulation of Optimal Factors -)

  • 이재홍;구영모
    • Journal of Biosystems Engineering
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    • 제34권2호
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    • pp.89-94
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    • 2009
  • Aerial application using an agricultural unmanned helicopter was suggested for an alternative against current pesticide application methods. Centrifugal clutches play important roles in the performance and safety of the helicopter operation. A previous study analyzed and verified the power transfer theory of the guide type centrifugal clutch. Based on the clutch theory, optimal designs of the clutch became possible and feasible using a simulation method. Design criteria of the clutch were the power transfer capacity of 24.66 kW(33.5 PS) at the rated engine speed and the engaging range speed of 3,000${\sim}$3,500 rpm. Various designs were accomplished using the simulation. An optimal clutch was simulated by determining the values of spring constant and mass of friction sector, which were 94,700 N/m and 123.7 g, respectively. The design performed the power capacity of 24.86 kW(33.8 PS) and engagement speed of 3,069 rpm, meeting the design criteria. Using the designed clutch, an efficient transfer of the power would be possible for the unmanned agricultural helicopter.

자동변속기 클러치 시스템의 동특성 해석 (Dynamic Characteristics of Clutch System for an Automatic Transmission)

  • 김주환;김현수
    • 대한기계학회논문집B
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    • 제20권1호
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    • pp.284-294
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    • 1996
  • In this paper, dynamic characteristics of an AT clutch system were investigated considering the dynamics of check ball and hydraulic control valves. Dynamic model of a pressure control solenoid valve (PCSV) was obtained by Bondgraph and permeance method. Also, the clutch piston and check ball dynamics were modeled by considering the effect of centrifugal force of the oil entrapped in the clutch chamber. In order to validate the dynamic models obtained, plunger displacement of PCSV and pressure response of the clutch supply lines were compared with the available experimental data, which were in good accordance with the numerical results. Using the dynamic model of the clutch system, simulations were performed to investigate the effect of the rotational speed on the response of clutch cylinder pressure, clutch piston and check ball displacement, and oil flow rate into the cylinder and flow rate out of the check valve.

습식클러치 마찰재의 체결 거동에 의한 마찰열 해석 (Frictional Heat Generation in Wet Clutch Engagement according to Groove Pattern on Clutch Pad)

  • 김해용;장시열;김우정
    • Tribology and Lubricants
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    • 제30권5호
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    • pp.265-270
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    • 2014
  • Frictional heat greatly influences the friction behaviors during clutch engagement. Therefore, the engagement of a wet or dry clutch is frequently not under control by the frictional heat. In a wet clutch, the frictional temperature also specially needs to be controlled, and in many cases, the clutch material is selected to prevent a temperature rise from the friction between friction pad and separator. However, only the selection of the clutch material cannot ensure sufficient control of the temperature rise by the friction. The groove pattern on a friction pad is designed for more flow rates of transmission fluid between the contact gap of clutch pad and separator for the cooling effect. In this work, grove patterns are designed for more flow rates out of the contact gap between friction pad and separator plate. Selected groove design shows the improvement flow rates of transmission fluid through both inner and outer radius, where most of the transmission fluid flows through the outer radius when the clutch is engaged due to the centrifugal force in conventional wet clutch groove. Several comparisons of the amounts of frictional heat generated on clutch pads are made in order to verify the decrease of the temperature rise according to the flow rates along the groove patterns.

클러치 댐퍼용 원심 진자 흡진기의 비틀림 진동 절연 성능 평가 (Torsional Vibration Isolation Performance Evaluation of Centrifugal Pendulum Absorbers for Clutch Dampers)

  • 송성영;신순철;김기우
    • 한국소음진동공학회논문집
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    • 제26권4호
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    • pp.436-442
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    • 2016
  • This paper presents the torsional vibration isolation performance evaluation of a centrifugal pendulum absorbers (CPAs) that has a continuously varying resonance frequencies proportional to engine firing (excitation) order. CPAs are commonly used to suppress torsional vibrations in rotating machinery and internal combustion engines. In this study, they are employed on the current spring type torsional damper inside a torque converter of automotive vehicle. To evaluate the effectiveness of designed resonance tuning order, the torsional vibration transmissibility based on torque measurements with respect to different engine firing orders is experimentally measured with a lower-inertia dynamometer. The torsional vibration transmissibility with respect to different frequencies with engine order of 2 is also evaluated. It has been demonstrated that the significant vibration reduction over operational frequency range of interest can be achieved by attaching simple pendulums. Future research direction includes the study on theoretical analysis, improved design of pendulum etc.

습식클러치 패드의 Groove 패턴에 의한 변속기유의 동적 거동 (Analysis of Dynamic Behaviors of Transmission Fluid Film in Wet Clutch Pad according to Patterned Grooves)

  • 김해용;장시열;김우정;신순철
    • Tribology and Lubricants
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    • 제30권2호
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    • pp.92-98
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    • 2014
  • Transmission fluid film behaviors in the gap between the wet clutch pad and separator plate are analyzed using the CFD software ADINA. Three pattern groove designs are selected and are used to validate the fluid film behaviors based on the outlet flow in the gap when the wet clutch pad and separator plate are engaged. The main design goal for pattern grooves is faster engagement. In most cases, much of the outlet flow of transmission fluid in the gap occurs on the outer radius boundary due to the centrifugal force generated by the clutch pad circular motion. Groove patterns are created to ensure faster transmission fluid outlet flow in the direction of the inner radius boundary. Computational results of the selected groove patterns are compared.

B-spline Curve Fitting 과 심플렉스법을 적용한 자동차 록업클러치 피스톤 형상최적설계에 관한 연구 (Study of Shape Optimization for Automobile Lock-up Clutch Piston Design with B-spline Curve Fitting and Simplex Method)

  • 김철;현석정;손종호;신세현
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1334-1339
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    • 2003
  • An efficient method is developed for the shape optimization of 2-D structures. The sequential linear programming is used for minimization problems. Selected set of master nodes are employed as design variables and assigned to move towards the normal direction. After adapting the nodes on the design boundary, the B-spline curves and mesh smoothing schemes are used to maintain the finite element in good quality. Finally, a numerical implementation of optimum design of an automobile torque converter piston subjected to pressure and centrifugal loads is presented. The results shows additional weight up to 13% may be saved after the shape optimization.

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초고압 용적형 펌프의 체절운전시스템 개발에 관한 연구 (A Study on Development of Shutoff Operating System of Ultra-High Pressure Positive Displacement Pump)

  • 민세홍;김호철;성기찬
    • 한국화재소방학회논문지
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    • 제30권2호
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    • pp.106-113
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    • 2016
  • 초고압 용적형 펌프는 로터의 회전에 의한 주기적인 용적의 변화를 이용하는 펌프로 고압, 고유량을 동시에 만족하며 로터의 저속 및 고속 회전에 따라 변화 없이 일정하게 상대적으로 높은 펌프 효율을 유지할 수 있는 장점을 가진다. 많이 사용되고 있는 원심펌프와는 달리 별도의 진공펌프가 없이도 자흡 성능을 가지고 있으며, 비교적 단순한 구조로 인하여 경량화, 소형화가 가능한 특성을 자기고 있다. 유체를 높은 압력으로 이송할 수 있으며, 압력의 변동에 따라 유량의 변동이 적은 정량 토출이 가능하다. 이러한 용적형 펌프를 사용하는 이유는 흡입된 유체가 유량의 변화 없이 토출되는 장점이 있기 때문이다. 본 연구에서는 유량의 변화가 없다는 장점이 있는 용적형 펌프의 체절시스템을 개발하여 펌프의 고압 운전시의 안전성을 확보하고자 하였다. 체절시스템은 컨트롤러 프로그램, 전자클러치, 릴리프밸브의 3가지로 이루어져, 한 가지 시스템이 작동하지 않아도 다른 시스템이 작동하는 시스템으로 이루어져 있다. 컨트롤러 프로그램과 전자 클러치의 작동을 확인하기 위한 과속도 시험과 릴리프 밸브의 유체유동해석, venting 실험을 통해 현재 개발한 초고압 용적형 펌프의 체절시스템이 작동됨을 확인하였다.

B-Spline 및 유한요소 유연화법 활용 자동차 록업클러치의 형상최적화 (The Shape Optimization of a Torque Converter Lock-up Clutch Using the B-Spline and Finite Element Mesh Smoothing)

  • 현석정;김철;손종호;신세현;장재덕;주인식
    • 한국자동차공학회논문집
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    • 제12권3호
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    • pp.101-108
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    • 2004
  • A FEM-based efficient method is developed for the shape optimization of 2-D structures. The combined SLP and Simplex method are coupled with finite element analysis. Selected set of master nodes on the design boundaries are employed as design variables and assigned to move towards their normal directions. The other nodes along the design boundaries are grouped into the master node. By interpolating the repositioned master nodes, the B-spline curves are formed so that the rest mid-nodes efficiently settle down on the B-spline curves. Mesh smoothing scheme is also applied for the nodes on the design boundary to maintain most finite elements in good quality. Finally, a numerical implementation of optimum design of an automobile torque converter piston subjected to pressure and centrifugal loads is presented. The results shows additional weight up to 13% may be saved after the shape optimization.