• Title/Summary/Keyword: Cavitation damage

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Effect of Cavitation Amplitude on the Electrochemical Behavior of Super Austenitic Stainless Steels in Seawater Environment (해수 환경에서 슈퍼 오스테나이트 스테인리스강의 전기화학적 거동에 미치는 캐비테이션 진폭의 영향)

  • Heo, Ho-Seong;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.21 no.2
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    • pp.138-146
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    • 2022
  • The cavitation and potentiodynamic polarization experiments were conducted simultaneously to investigate the effect of cavitation amplitude on the super austenitic stainless steel (UNS N08367) electrochemical behavior in seawater. The results of the potentiodynamic polarization experiment under cavitation condition showed that the corrosion current density increased with cavitation amplitude increase. Above oxygen evolution potential, the current density in a static condition was the largest because the anodic dissolution reaction by intergranular corrosion was promoted. In the static condition, intergranular corrosion was mainly observed. However, damage caused by erosion was observed in the cavitation environment. The micro-jet generated by cavity collapse destroyed the corrosion product and promoted the repassivation. So, weight loss occurred the most in static conditions. After the experiment, wave patterns were formed on the surface due to the compressive residual stress caused by the impact pressure of the cavity. Surface hardness was improved by the water cavitation peening effect, and the hardness value was the highest at 30 ㎛ amplitude. UNS N08367 with excellent mechanical performance due to its high hardness showed that cavitation inhibited corrosion damage.

Cavitation Damage Behavior of Inconel 625 Coating Layer by Arc Thermal Spraying Method in Sea Water (아크 용사법을 이용한 Inconel 625 코팅 층의 해수 내 캐비테이션 손상 거동)

  • Park, Il-Cho;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.48 no.6
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    • pp.349-353
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    • 2015
  • In this paper, arc thermal spray coating was conducted onto the SS400 steel using Inconel 625 wires in order to improve the durability of marine steel structures, and then investigated cavitation damage behavior of Inconel 625 coating layer in sea water. For the Inconel 625 coating layer, surface hardness appeared similar to that of existing high velocity oxy-fuel coating technology with 380~480 HV, but the porosity of about 6 % was larger relatively. During the cavitation experiment, pit damages were originated and grown at the rough surface and pore defect area of Inconel 625 coating layer. And, after the 72 hours of experimental time, weight loss of Inconel 625 coating layer exhibited gradually increasing tendency due to surface damage effect of the undercut.

Influence of Lubricating Oil Emulsified on the Behaviour of Cavitation Erosion - Corrosion at Bearing Metals (베어링 합금재의 캐비테이션 침식-부식거동에 미치는 유화 윤활유의 영향)

  • 임우조;이진열
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.3
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    • pp.42-49
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    • 1993
  • Recently, because the lubricating oil showed a tendency to be emulsified and oxidized by high speed, high output and the extension of maintenance & conservation of marine engine, the cavitation erosion-corrosion at such an environment became a big problem on effective performance of engine. Therefore, there was a need to study the behavior and protection of erosion-corrosion damage, and then applied inhibitor to a protective method of cavitation erosion- corrosion damage. At this time, test environments were marine lubricating oil & various emulsified oil that mixed distilled water and sea water etc., and also used 20KHz, 24.mu.m piezoelectric vibrator as an experimental apparatus of cavitation erosion. With this apparatus, we investigated an influence of the emulsified oil on characteristics of erosion-corrosion and protection for erosion-corrosion by inhibitor at slide bearing metals.

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Effect of cavitation for electrochemical characteristics in seawater for austenitic 304 stainless steel (오스테나이트계 STS 304강의 해수 내 전기화학적 특성에 미치는 캐비테이션의 영향)

  • Kim, Seong-Jong;Lee, Seung-Jun;Chong, Sang-Ok
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.5
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    • pp.484-492
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    • 2013
  • With the industrial acceleration in a lot of countries of the world, the demand for anti-corrosion and anti-abrasion material increases continuously. Particularly, stainless steel with the fine surface and excellent corrosion resistance is widely used in various industrial fields including ship, offshore structures tidal power plant, and etc. In marine environment, however, it is easy to generate by the corrosion damage by $Cl^-$ ion and cavitation damage due to high rotation speed on stainless steel. Therefore, in this research, the cavitation erosion-corrosion test (Hybrid test) was performed for 304 stainless steel specimen used in the high flow rate seawater environment. And the cavitation damage behavior in the corrosive environment was analyzed overall. The high hardness was shown due to the formation of compressive residual stress by the water cavitation peening effect in cavitation condition. However, high current density in the potentiodynamic polarization experiment presented with the breakdown of the passive film caused by physical impact. Therefore, both electrochemical characteristics and mechanical properties must be taken into account to improve the cavitation resistance in seawater.

Effects of Water Cavitation Peening on Cavitation Characteristics of 5000 Series Al Alloys (5000계열 Al 합금의 캐비테이션 특성에 관한 워터 캐비테이션 피닝의 영향)

  • Kim, Seong-Jong;Hyun, Koang-Yong
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.18 no.5
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    • pp.481-487
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    • 2012
  • Recently, the construction of the small Al alloy ships is an increasing trend in viewpoint such as the disposal issue of a retired ship, the enhancement of environmental regulation and resources recycling etc. for FRP ships. However, Al alloy ship which can achieve high speed by light weight in marine environment is exposed to a problem on materials damage by cavitation-erosion which is generated by large impact pressure with the collapse of air bubbles due to cavitation. Consequently, in this study, water cavitation peening technology was applied in Al alloy for ship to enhance durability life by preventing cavitation damage. So, the water cavitaton peening application time that presented the excellent cavitation characteristic investigated. The weight-loss of 5456-H116, 5083-H321 and 5052-O Al alloy at the optimum water cavitation peening time were improved to 42.11 %, 50.0 % and 25.7 %, respectively.

Investigation on cavitating flow and parameter effects in a control valve with a perforated cage

  • Wang, Hong;Zhu, Zhimao;Zhang, Miao;Li, Jie;Huo, Weiqi
    • Nuclear Engineering and Technology
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    • v.53 no.8
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    • pp.2669-2681
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    • 2021
  • Valve is widely used in the various industry areas to adjust and control the flow. Cavitation frequently takes place and sometimes is inevitable in various types of valve to cause the erosion damage. Therefore, how to control and minimize the effect of cavitation is still an important topic. This study numerically investigates the cavitating flow in a control valve with a perforated cage. The effects of some parameters on the cavitation are discussed. It also discusses to use the throttling steps to govern the cavitating flow. The results show that the opening degree of valve and the length of downstream divergent connection both influence the cavitation. The increase of the divergent length reinforces the cavitation. And the larger the opening of valve is, the intenser the cavitation is and the more vapor is present. The more throttling steps are helpful to decrease the cavitation.

Effect of Solution Temperature on the Cavitation Corrosion Properties of Carbon Steel and its Electrochemical Effect

  • Jeon, J.M.;Yoo, Y.R.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.20 no.6
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    • pp.325-334
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    • 2021
  • In the open system (vessel and pipe), the maximum corrosion rate of carbon steel at ca. 80 ℃ was obtained due to the decrease of dissolved oxygen by increasing the solution temperature. Effect of temperature on the cavitation damage can be explained through several mechanisms. Moreover, when cavitation occurs on the surface of metal and alloys, whether cavitation is erosion or corrosion is still controversial. This work focused on the effect of solution temperature on the corrosion of carbon steel under cavitation in an open system, Tests were performed using an electrochemical cavitation corrosion tester in 3.5% NaCl solution and the effect of solution temperature of carbon steel was discussed. Cavitation corrosion rate can be increased by cavitation, but when the temperature increases, a dissolved oxygen content reduces at a very high speed and thus the maximum cavitation corrosion temperature changed from 80 ℃ to 45 ℃. Below the maximum cavitation temperature, the electrochemical effect was more dominant than the mechanical effect by increasing temperature, but over the maximum cavitation temperature, the mechanical effect was more dominant than the electrochemical effect by increasing temperature.

Effects of sealing on cavitation behavior of Al-Zn-Zr thermal spray coating and sealing (Al-Zn-Zr 열용사 코팅의 캐비테이션 거동에 대한 실링의 효과)

  • Kim, Seong-Jong;Han, Min-Su;Lee, Seung-Jun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.10a
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    • pp.245-246
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    • 2009
  • The large and high-speed vessels have been greatly advanced, but ship materials have been caused the problem such as corrosion, cavitation and erosion. Cavitation can produce material damage such as pumps, turbines, valves and ship propellers etc. To solve these problems, the cavitation and electrochemical characteristics for thermal spray coating and the sealing are executed to obtain the excellent corrosion protection characteristics in sea water environment.

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The Effect of Ultrasonic Cavitation on the SS400 in Marine Sludge Oil (선박 슬러지유 환경에서 초음파 캐비테이션이 일반강에 미치는 영향)

  • Han Won-Hui
    • Tribology and Lubricants
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    • v.22 no.4
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    • pp.218-224
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    • 2006
  • The sludge oils were produced necessarily in the ships operation, so that it will be the best way to manage the sludge oils inside ship itself from a viewpoint of the prevention of marine oil pollution. The ultra-sonic breaking system which recycle the sludge oil from ship into usable oil to be brunt is recognized as a most possible recycling device. In this regards, the purpose of this study is to examine erosion damage,on the SS400 specimen by cavitation and the effect of impact pressure generated from the demolition of the cavity of ultrasonic vibration in the marine sludge oil environment.. The erosion damage of specimen was investigated mainly on weight loss, weight loss rate and maximum erosion rate with variation of the oil temperature as well as the change of space between transducer hem and specimen. The experimental results showed that as the space between ultrasonic vibrator horn and specimen disk increased, the weight loss and weight loss rate decreased and the values were larger in SFO than in SLO. The experimental results can be useful to the development of sludge oil disposing systems and to consider a countermeasure for the prevention of erosion damages by cavitation.

Experimental Study on Cavitation Instability of a Solution Pump Inducer in an Absorption Chiller-Heater (흡수식 냉온수기내 용액펌프 Inducer의 Cavitation 불안정성에 대한 실험적 연구)

  • Seo, Min;Lee, Kyung-Hoon;Kang, Shin-Hyung
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2434-2439
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    • 2008
  • This paper was studied on the cavitation instability of a Solution Pump Inducer in an absorption chiller-heater. Inlet pressure of LiBr and rotational speed at nominal mode are 2,800 Pa and 3,500 rpm respectively. Due to the marginal operation of available NPSH, the cavitation performance of the inducer is critical for the stable operation without the deterioration of head performance. In the study, cavitation performance and its mode of instability was investigated experimentally. Water was used as the working fluid and the test inducer was scaled up as 1.75 times for detail measurements and flow visualization. Inlet pressure was controlled by a vacuum pump. This research focused on types of cavitation instability and phenomena to investigate the possibility of harmful damage due to cavitation instability. Casing wall pressure and instantaneous inlet pressure was measured to observe the unsteady flow characteristics. Through the visualization and spectrum analysis of pressure, the occurrence region and intensity of asymmetric cavitation and cavitation surge are analyzed in the test inducer.

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