• 제목/요약/키워드: Casting technique

검색결과 277건 처리시간 0.025초

의료영상 분석을 위한 CUDA 기반의 고속 DRR 생성 기법 (CUDA-based Fast DRR Generation for Analysis of Medical Images)

  • 양상욱;최영;구승범
    • 한국CDE학회논문집
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    • 제16권4호
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    • pp.285-291
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    • 2011
  • A pose estimation process from medical images is calculating locations and orientations of objects obtained from Computed Tomography (CT) volume data utilizing X-ray images from two directions. In this process, digitally reconstructed radiograph (DRR) images of spatially transformed objects are generated and compared to X-ray images repeatedly until reasonable transformation matrices of the objects are found. The DRR generation and image comparison take majority of the total time for this pose estimation. In this paper, a fast DRR generation technique based on GPU parallel computing is introduced. A volume ray-casting algorithm is explained with brief vector operations and a parallelization technique of the algorithm using Compute Unified Device Architecture (CUDA) is discussed. This paper also presents the implementation results and time measurements comparing to those from pure-CPU implementation and open source toolkit.

경량 단조 피스톤 기술 개발 (Development of Forged Piston for Weight-Reduction)

  • 홍은지;강희삼
    • 한국자동차공학회논문집
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    • 제25권1호
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    • pp.111-115
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    • 2017
  • This forged piston is proposed with a lighter weight and higher durability than a gravity casting piston for gasoline engines. However, a forged piston is very difficult to develop and mass-produce due to lack of basic technologies such as design, material and forging technique. First, we benchmarked existing forged pistons according to database design parameters. Second, we evaluated two solidification processes, continuous casting and spray forming, to produce heat-resistant alloy billets for forging. The spray forming process gives better mechanical properties at all temperatures, particularly at elevated temperatures except when poor formability is present. We used DEFORM simulation to determine the optimum process condition with billet from spray forming and successfully commercialized it with LF Sonata HEV.

Lorentz force 형태의 EMAT센서 개발에 관한 연구 (A Study of Development for EMAT sensor of an Lorentz force type)

  • 정영재
    • 한국생산제조학회지
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    • 제7권2호
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    • pp.9-14
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    • 1998
  • One of the areas in the continuous casting process that up to this point, has not been definitively instrumented is a method of reliably locating the part of a continuously cast strand that remains liquid for a period after the outer portion has solidified. To solve the problem. Electromagnetic Trandsducers(EMAT) which operate across an air gap without the need for a coupling medium has been developed. The system was designed to employ a through transmission technique which enhanced the signal-to-noise ratio. The Al 75$\times$75mm and 75$\times$100mm simulators with 2, 4, 8, 16, 32 mm hole respectively has been produced in order to verify the developed EMAT system and to measure to liquid core in continuous casting strand. The system developed can be employed for the optimization of torch cutting speed and for the final cut length of the bloom as well as calculation of average bloom temperature.

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부여 규암리 출토 금동관음보살 입상의 형상과 제작기법 (Gilt-bronze Standing Avalokiteshvara from Gyuam-ri, Buyeo: The Structure and Production Technique)

  • 신용비;김지호
    • 박물관보존과학
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    • 제23권
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    • pp.1-16
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    • 2020
  • 이 논문에서는 부여 규암리 출토 '금동관음보살입상(국보 제293호, M335번)' 1점을 현미경으로 확대 관찰하여 제작기법을 확인하였고, XRF 성분분석과 Hard X-선 조사로 구성 성분과 불상 표면 처리 방법, 주조법을 확인하였다. 이 불상은 연화대좌 위에 직립하는 보살상이다. 불상 양 측면으로 흘러내린 천의와 대좌에 표현된 연화문의 모양을 볼 때 7세기 이후에 만들어진 불상의 특징을 하고 있다. 대좌 안쪽에서 내형과 외형을 고정시키기 위한 틀잡이와 주물의 주입 흔적이 관찰되었다. 또한, 주조기법은 팔과 대좌 부분에 청동 주물시 형성된 기포가 확인되어 이를 종합해 볼 때 고대 중소형 금동불 제작에 많이 사용되는 밀납주조법으로 제작한 것으로 판단된다. 성분분석 결과, 불상 내부에서는 시기적으로 6~7세기에 많이 나타나는 구리(Cu)-주석(Sn)-납(Pb) 계열의 3원계 합금을 사용한 것으로 확인되며 이는 금속을 합금하여 주조를 쉽게 하고 불상에 표현된 문양 및 장식을 선명하게 표현하고자 하는 의도로 추정된다. 불상 표면에서는 수은(Hg)이 검출되어 금(Au)을 수은(Hg)에 용해시켜 도금하는 방식인 아말감도금기법을 사용했던 것으로 추정되며 이러한 도금방법은 고대 한반도에서 제작된 소형 금동불에서 주로 확인되는 불상의 도금 방식이다.

Metal-ceramic bond strength between a feldspathic porcelain and a Co-Cr alloy fabricated with Direct Metal Laser Sintering technique

  • Dimitriadis, Konstantinos;Spyropoulos, Konstantinos;Papadopoulos, Triantafillos
    • The Journal of Advanced Prosthodontics
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    • 제10권1호
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    • pp.25-31
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    • 2018
  • PURPOSE. The aim of the present study was to record the metal-ceramic bond strength of a feldspathic dental porcelain and a Co-Cr alloy, using the Direct Metal Laser Sintering technique (DMLS) for the fabrication of metal substrates. MATERIALS AND METHODS. Ten metal substrates were fabricated with powder of a dental Co-Cr alloy using DMLS technique (test group) in dimensions according to ISO 9693. Another ten substrates were fabricated with a casing dental Co-Cr alloy using classic casting technique (control group) for comparison. Another three substrates were fabricated using each technique to record the Modulus of Elasticity (E) of the used alloys. All substrates were examined to record external and internal porosity. Feldspathic porcelain was applied on the substrates. Specimens were tested using the three-point bending test. The failure mode was determined using optical and scanning electron microscopy. The statistical analysis was performed using t-test. RESULTS. Substrates prepared using DMLS technique did not show internal porosity as compared to those produced using the casting technique. The E of control and test group was $222{\pm}5.13GPa$ and $227{\pm}3GPa$, respectively. The bond strength was $51.87{\pm}7.50MPa$ for test group and $54.60{\pm}6.20MPa$ for control group. No statistically significant differences between the two groups were recorded. The mode of failure was mainly cohesive for all specimens. CONCLUSION. Specimens produced by the DMLS technique cover the lowest acceptable metal-ceramic bond strength of 25 MPa specified in ISO 9693 and present satisfactory bond strength for clinical use.

가속 방사광을 활용한 Fe함유 Al-Si-Cu 주조용 합금의 응고과정 실시간 관찰 및 분석 (Real-time Observation and Analysis of Solidification Sequence of Fe-Rich Al-Si-Cu Casting Alloy by Synchrotron X-ray Radiography)

  • 김봉환;이상환;야스다 히데유키;이상목
    • 한국주조공학회지
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    • 제30권3호
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    • pp.100-110
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    • 2010
  • The solidification sequence and formation of intermetallic phase of Fe-rich Al-Si-Cu alloy were investigated by using real-time imaging of synchrotron X-ray radiation. Effects of cooling rate during uni-directional solidification on the resultant solidification behavior was also studied in a specially constructed vacuum chamber in the SPring-8 facility. The series of radiographic images were complementarily analyzed with conventional analysis of OM and SEM/EDX for phase identification. Detailed solidification sequence and formation mechanisms of various phases were discussed based on real-time image analysis. The growth rates of $\alpha$-AlFeMnSi and ${\beta}-Al_5FeSi$ were measured in order to understand the growth behavior of each phase. It is suggested that real-time imaging technique can be a powerful tool for the precise understanding of solidification behavior of various industrial materials.

원심주조를 이용한 2종 알루미늄의 접합에 대한 연구 (A Study on the Joining of Different Al Alloys by Centrifugal Casting)

  • 장영수;이문형;문준영;홍준표
    • 한국주조공학회지
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    • 제27권6호
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    • pp.237-242
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    • 2007
  • To improve the quality of the product and the cost efficiency, the joining of A356 alloy to an Al-18wt%Si alloys has been performed by centrifugal casting. The influence of the mold preheating temperature, the pouring temperature and the rotational velocity of the mold on the microstructures of the shell in the centrifugal casting was investigated using the experimental and simulation methods. In the present study, the cellular automaton (CA) technique and the finite volume method (FVM) were adopted to simulate the evolution of the macro structures and to calculate the temperature profiles, respectively. The evolution of the microstructures was also simulated using a modified cellular automaton (MCA) model. The optimal rotational speed of the mold for obtaining the sound shape of the shell was estimated experimentally to be over 1200 rpm. For the uniform microstructure, the outer shell needs to be cast with higher preheated mold temperature and lower pouring temperature, and the melt was poured at lower temperature in the inner shell. In order to obtain the sound shape of the joining, the different materials were poured simultaneously.

자동차용 피스톤 주물의 3차원 응고해석 (Three Dimensional Solidification Analysis in Automotive Cast Piston)

  • 김지준;김진수;류관호;최정길;이진형;홍준표
    • 한국주조공학회지
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    • 제13권3호
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    • pp.268-275
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    • 1993
  • In gravity die casting, die cooling systems are frequently employed with water cooling to remove the heat of the solidifying metal. Thermal modeling is an important technique in mold design for improving the productivity of the process. Computer simulation system which consists of pre-processor, main solidification simulator and post-processor has been developed for three dimensional solidification analysis of cyclic gravity die casting. The pre-processor is used for mesh generation in a PC system. The modified finite difference method is adopted for the main solidification simulation algorithm during all the casting cycles. The post-processor graphically presents the simulation results. Several experiments in automotive cast piston were carried out. The temperature variations in casting and mold with time are measured experimentally, and the results are compared with calculation results. The effects of cycle number on solidification pattern are also studied. Several experimental results for the prediction of shrinkage defects are compared with calculated results.

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전산유체기법을 이용한 연속주조 Tundish 의 형상 설계 (CFD aided design of the continuous casting tundish)

  • 조지룡;하만영;이성우
    • 한국전산유체공학회지
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    • 제2권1호
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    • pp.117-128
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    • 1997
  • Effects of dam and weir on the fluid flow and behavior of inclusions in the continuous casting tundish have been studied using the CFD (Computational Fluid Dynamics) technique. Inclusions affecting the quality of steel products have been considered to be passive: the fluid flow has been obtained for unstaggered grid points defined on body-fitted generalized cuvilinear coordinates with no attention on inclusions, and the spatial propagation of inclusions has been determined by using the flow field data. The result show that the dam and weir direct the flow to the free surface and increase the residence time of inclusions significantly, and thereby that inclusions have much more chance to be floated to the free surface of the tundish where it is eliminated. It is also found that they offer more margin on the geometric design of exit nozzles connected to moulds. This finding is particularly important for twin casting operations where the quality of steel products from the two moulds be kept uniformly.

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