• Journal of Korea Foundry Society
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• v.43 no.6
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• pp.302-309
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• 2023

In general, castings often have complex shapes and significant variations in thickness within a single product, making grid generation for simulations challenging. Casting flows involve multiphase flows, requiring the tracking of the boundary between air and molten metal. Additionally, considerable time is spent calculating pressure fields due to density differences in a numerical analysis. For these reasons, the Cartesian grid system has traditionally been used in mold filling simulations. However, orthogonal grids fail to represent shapes accurately, leading to a momentum loss caused by the stair-like grid patterns on curved and sloped surfaces. This can alter the flow of molten metals and result in incorrect casting process designs. To address this issue, simulations in the Cartesian grid system involve creating a large number of grids to represent shapes more accurately. Alternatively, the Cut Cell method can be applied to address the problems arising from the Cartesian grid system. In this study, analysis results based on the number of grid in the Cartesian grid system for a casting flow analysis were compared with results obtained using the Cut Cell method. Casting flow simulations of actual products during various casting processes were also conducted, and these results were analyzed with and without applying the Cut Cell method.

• Proceedings of the KSME Conference
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• 2002.08a
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• pp.91-94
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• 2002

It is important to develop new effective technologies for increasing the interruption capacity and reducing the size of a GCB (Gas Circuit Breaker). It is not easy to test the real GCB model in practice as in theory. Therefore, a simulation tool based on a CFD (Computational Fluid Dynamics) algorithm has been developed to facilitate an optimization of the interrupter. But the choice of grid is not at all trivial in the complicated geometries like a GCB. In this paper, we have applied a CFD-CAD integration using Cartesian cut-cell method, which is one of the grid generation techniques for dealing with complex and multi-component geometries.

• 한국전산유체공학회:학술대회논문집
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• 2003.10a
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• pp.15-16
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• 2003

An implicit pressure correction method on unstructured Cartesian grid is developed for the incompressible Navier-Stokes equations. An immersed boundary method is also incorporated to treat the body geometry. Tests show that with an appropriate amount of dissipation, the method is second order accurate both in time and space. The driven cavity flows with and without immersed bodies are computed to demonstrate the capability of the present scheme.

• Journal of computational fluids engineering
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• v.12 no.2
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• pp.37-45
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• 2007

The hybrid Cartesian/immersed boundary method is applied to simulate fluid-structure interaction of a two-dimensional orbiting flexible foil. The elastic deformation of the flexible foil is modelled based on the dynamic equation of a thin-plate. At each time step, the locations and velocities of the Lagrangian control points on the flexible foil are used to reconstruct the boundary conditions for the flow solver based on the hybrid staggered/non-staggered grid. To test the developed code, the flow fields around a flapping elliptical wing are calculated. The time history of the vertical force component and the evolution of the vorticity fields are compared with recent other computations and good agreement is achieved. For the orbiting flexible foil, the vorticity fields are compared with those of the case without the deformation. The combined effects of the angle of attack and the orbit on the deformation are investigated. The grid independency study is carried out for the computed time history of the deformation at the tip.

• International Journal of Naval Architecture and Ocean Engineering
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• v.13 no.1
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• pp.691-706
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• 2021

This paper aims to numerically investigate violent sloshing in a partially filled three-dimensional (3D) prismatic tank with or without a baffle, further to clarify the suppressing performance of the baffle and the damping mechanism of sloshing. The numerical model is based on a Cartesian grid multiphase flow method, and it is well validated by nonlinear sloshing in a 3D rectangular tank with a vertical baffle. Then, sloshing in an unbaffled and baffled prismatic tank is parametrically studied. The effects of chamfered walls on the resonance frequency and the impact pressure are analyzed. The resonance frequencies for the baffled prismatic tank under different water depths and baffle heights are identified. Moreover, we investigated the effects of the baffle on the impact pressure and the free surface elevation. Further, the free surface elevation, pressure and vortex contours are analyzed to clarify the damping mechanism between the baffle and the fluid.

• Journal of the Korean Society of Hazard Mitigation
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• v.8 no.4
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• pp.91-100
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• 2008

Numerical implementation with a Cartesian cut-cell method is conducted in this study. A Cartesian cut-cell method is an easy and efficient mesh generation methodology for complex geometries. In this method, a background Cartesian grid is employed for most of computational domain and a cut-cell grid is applied for the peculiar grids where the flow characteristics are changed such as solid boundary to enhance the accuracy, applicability and efficiency. Accurate representation of complex geometries can be obtained by using the cut-cell method. The cut-cell grids are constructed with irregular meshes which have various shape and size. Therefore, the finite volume method is applied to numerical discretization on a irregular domain. The HLLC approximate Riemann solver, a Godunov-type finite volume method, is employed to discretize the advection terms in the governing equations. The weighted average flux method applied on the Cartesian cut cell grid for stabilization of the numerical results. To validate the numerical model using the Cartesian cut-cell grids, the model is applied to the rectangular tank problem of which the exact solutions exist. As a comparison of numerical results with the analytical solutions, the numerical scheme well represents flow characteristics such as free surface elevation and velocities in x-and y-directions in a rectangular tank with the Cartesian and cut-cell grids.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.25 no.11
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• pp.1500-1508
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• 2001

This paper represents the importance of dependent variables in non-orthogonal curvilinear coordinates just as the importance of those variables of convective scheme and turbulence model in computational fluid dynamics. Each of Cartesian, physical covariant and physical contravariant velocity components was tested as the dependent variables of momentum equations in the staggered grid system. In the flow past a circular cylinder, the results were computed to use each of three variables and compared to experimental data. In the skewed driven cavity flow, the results were computed to check the grid dependency of the variables. The results used in Cartesian and physical contravariant components of velocity in cylinder flow show the nearly same accuracy. In the case of Cartesian and contravariant component, the same number of vortex was predicted in the skewed driven cavity flow. Vortex strength of Cartesian component case has about 30% lower value than that of the other two cases.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.3
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• pp.253-258
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• 2012

The Cartesian grid system has generally been used in casting simulations, even though it does not represent sloped and curved surfaces very well. These distorted boundaries cause several problems, and special treatment is necessary to resolve them. A cut cell method on a Cartesian grid has been developed for the simulation of threedimensional mold filling. Cut cells at a cast/mold interface are generated on Cartesian grids, and the governing equations are computed using the volume and areas of the cast at the cut cells. In this paper, we propose a new method based on the partial cell treatment (PCT) that can consider the cutting cells which are cut by the cast and the mold. This method provides a better representation of the surface geometry, and will be used in the computation of velocities that are defined on the cell boundaries in the Cartesian gird system. Various test examples for several casting process are computed and validated.

• Journal of the Society of Naval Architects of Korea
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• v.49 no.6
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• pp.461-468
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• 2012

In this study, a Cartesian-grid method based on finite volume approach is applied to simulate the ship motions in large amplitude waves. Fractional step method is applied for pressure-velocity coupling and TVD limiter is used to interpolate the cell face value for the discretization of convective term. Water, air, and solid phases are identified by using the concept of volume-fraction function for each phase. In order to capture the interface between air and water, the tangent of hyperbola for interface capturing (THINC) scheme is used with weighed line interface calculation (WLIC) method which considers multidimensional information. The volume fraction of solid body embedded in the Cartesian grid system is calculated using a level-set based algorithm, and the body boundary condition is imposed by a volume weighted formula. Numerical simulations for the two-dimensional barge type model and Wigley hull in linear waves have been carried out to validate the newly developed code. To demonstrate the applicability for highly nonlinear wave-body interactions such as green water on the deck, numerical analysis on the large-amplitude motion of S175 containership is conducted and all computational results are compared with experimental data.

• 한국전산유체공학회:학술대회논문집
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• 2009.04a
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• pp.116-120
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• 2009

A two-dimensional unsteady inviscid flow solver has been developed for the simulation of complex geometric configurations on adaptive Cartesian meshes. Embedded condition was used for boundary condition and a predictor-corrector explicit time marching scheme was used for time-accurate numerical simulation. The Cartesian mesh generator, which was previously developed for steady problem, was used grid generation for unsteady flow. The solver was based on ALE formulation for body motion. For diminishing the effects of cut-cells, the cell merging method was used. Using cell merging method, it was eliminated the CFL constraints. The conservation problem, which is caused cell-type variation around region swept by solid boundary, was also solved using cell merging method. The results are presented for 2D circular cylinder and missile launching problem.