• Title/Summary/Keyword: Carbon-ceramic composites

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Hierarchically porous carbon aerogels with high specific surface area prepared from ionic liquids via salt templating method

  • Zhang, Zhen;Feng, Junzong;Jiang, Yonggang;Feng, Jian
    • Carbon letters
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    • v.28
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    • pp.47-54
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    • 2018
  • High surface carbon aerogels with hierarchical and tunable pore structure were prepared using ionic liquid as carbon precursor via a simple salt templating method. The as-prepared carbon aerogels were characterized by nitrogen sorption measurement and scanning electron microscopy. Through instant visual observation experiments, it was found that salt eutectics not only serve as solvents, porogens, and templates, but also play an important role of foaming agents in the preparation of carbon aerogels. When the pyrolyzing temperature rises from 800 to $1000^{\circ}C$, the higher temperature deepens the carbonization reaction further to form a nanoporous interconnected fractal structure and increase the contribution of super-micropores and small mesopores and improve the specific surface area and pore volume, while having few effects on the macropores. As the mass ratio of ionic liquid to salt eutectics drops from 55% to 15%, that is, the content of salt eutectics increases, the salt eutectics gradually aggregate from ion pairs, to clusters with minimal free energy, and finally to a continuous salt phase, leading to the formation of micropores, uniform mesopores, and macropores, respectively; these processes cause BET specific surface area initially to increase but subsequently to decrease. With the mass ratio of ionic liquids to salts at 35% and carbonization temperature at $900^{\circ}C$, the specific surface area of the resultant carbon aerogels reached $2309m^2g^{-1}$. By controlling the carbonization temperature and mass ratio of the raw materials, the hierarchically porous architecture of carbon aerogels can be tuned; this advantage will promote their use in the fields of electrodes and adsorption.

Mechanical Properties of High Strength Cement Composite with Carbon Fiber (탄소섬유 보강 고강도 시멘트 복합체의 기게적 특성에 관한 연구)

  • 전용희;한기성
    • Journal of the Korean Ceramic Society
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    • v.30 no.2
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    • pp.139-147
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    • 1993
  • Two sheets of high strength cement paste using ordinary Portland cement and water soluble polymer (polyacrylamide) were made by kneading with a twin roll mill. A carbon fiber layer out between two sheet of the cement paste, and then carbon fiber reinforced high strength cement composites were prepared by pressing them. The mechanical properties of the composites were investigated through the observation of the microstructure and the application of fracture mechanics. When the carbon fiber was added with 0.2 and 0.3wt% to the composites the flexural strength and Young's modulus were about 110∼116MPa and 74∼77GPa respectively, and critical stress intensity was about 3.14MPam1/2. It can be considered that the strength improvement of high strength cement fiber composites may be due to the removal of macropores and the increase of various fracture toughness effects; grain bridging, frictional interlocking, polymer fibril bridging and fiber bridging.

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Stabilization of Mesophase Pitch for Carbon/Carbon Composites (탄소/탄소 복합재를 위한 메조페이스 핏치의 안정화)

  • 임연수
    • Journal of the Korean Ceramic Society
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    • v.34 no.8
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    • pp.817-824
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    • 1997
  • Stabilization is a key stage in the production of advanced carbon/carbon composites (ACC) from mesophase pitch, to render the mesophase infusible and the prevention of puffing during the subsequent carbonization. It is generally known that stabilization process as well as properties of mesophase pitch has a great deal of influence on the properties of the resultant ACC. Hence, it is possible to infer the properties of ACC by examing the stabilized mesophase pitch. In this study, extractions by solvents or acidified solvents extraction were carried out from the A-240 petroleum pitch. The extracted pitches were made into mesophase by heat treatments. Oxidative stabilization by air and non-oxidative stabilization by a chemical free radical initiator were performed. When a soluble polymer is fully stabilized, it should become insoluble in solvents. This phenomenon was used to estimated the degree of stabilization. The non-oxygen stabilized mesophase pitch powder was compared with the air stabilized mesophase pitch powder. FTIR provided additional information on the functional groups.

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Damage Detection in Fiber Reinforced Composites Containing Electrically Conductive Phases

  • Shin, Soon-Gi;Hideaki Matsubara
    • The Korean Journal of Ceramics
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    • v.6 no.3
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    • pp.201-205
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    • 2000
  • Fiber reinforced plastic (FRP) composites and ceramic matrix composites (CMC) which contain electrically conductive phases have been designed and fabricated to introduce the detection capability of damage/fracture detection into these materials. The composites were made electrically conductive by adding carbon and TiN particles into FRP and CMC, respectively. The resistance of the conductive FRP containing carbon particles showed almost linear response to strain and high sensitivity over a wide range of strains. After each load-unload cycle the FRP retained a residual resistance, which increased with applied maximum stress or strain. The FRP with carbon particles embedded in cement (mortar) specimens enabled micro-crack formation and propagation in the mortar to be detected in situ. The CMC materials exhibited not only sensitive response to the applied strain but also an increase in resistance with increasing number of load-unload cycles during cyclic load testing. These results show that it is possible to use these composites to detect and/or fracture in structural materials, which are required to monitor the healthiness or safety in industrial applications and public constructions.

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Properties and Photocatalytic Activity of Pitch-binded ACF/TiO2Composites

  • Oh, Won-Chun;Jung, Ah-Reum
    • Journal of the Korean Ceramic Society
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    • v.45 no.3
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    • pp.150-156
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    • 2008
  • Pitch-binded activated carbon fiber(ACF)/$TiO_2$ composite photocatalysts were prepared by Carbon Tetra Chloride (CTC) solvent mixing method with different mixing ratios of anatase to ACF. The result of the textural surface properties demonstrated that there is a slight increase in the Brunauer, Emmett and Teller (BET) surface area of composites with an increase of the amount of ACF. The surfaces structure morphologies of the composites were observed using an Scanning Electron Microscope (SEM). In the XRD patterns for all ACF/$TiO_2$ composites, the diffraction peaks showed the formation of anatase crystallites. The EDX spectra showed the presence of C, O and Si with strong Ti peaks. Most of these samples were richer in carbon and major Ti metal than any other elements. From the photo-decomposition results, the excellent activity of the ACF/$TiO_2$ composites between c/$c_0$ for methylene blue and UV irradiation time could be attributed to both the effects of the photocatalysis of the supported $TiO_2$ and adsorptivity of activated carbon fiber and another carbon derived from pitch.

Properties of Silicon Carbide-Carbon Fiber Composites Prepared by Infiltrating Porous Carbon Fiber Composites with Liquid Silicon

  • Lee, Jae-Chun;Park, Min-Jin;Shin, Kyung-Sook;Lee, Jun-Seok;Kim, Byung-Gyun
    • The Korean Journal of Ceramics
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    • v.3 no.4
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    • pp.229-234
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    • 1997
  • Silicon carbide-carbon fiber composites have been prepared by partially Infiltrating porous carbon fiber composites with liquid silicon at a reaction temperature of $1670^{\circ}C$. Reaction between molten silicon and the fiber preform yielded silicon carbide-carbon fiber composites composed of aggregates of loosely bonded SiC crystallites of about 10$\mu\textrm{m}$ in size and preserved the appearance of a fiber. In addition, the SiC/C fiber composites had carbon fibers coated with a dense layer consisted of SiC particles of sizes smaller than 1$\mu\textrm{m}$. The physical and mechanical properties of SiC/C fiber composites were discussed in terms of infiltrated pore volume fraction of carbon preform occupied by liquid silicon at the beginning of reaction. Lower bending strength of the SiC/C fiber composites which had a heterogeneous structure in nature, was attributed to the disruption of geometric configuration of the original carbon fiber preform and the formation of the fibrous aggregates of the loosely bonded coarse SiC particles produced by solution-precipitation mechanism.

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Photocatalytic Oxidation for Organic Dye using Phenol Resin-based Carbon-titania Composites

  • Oh, Won-Chun;Na, Yu-Ri
    • Journal of the Korean Ceramic Society
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    • v.45 no.1
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    • pp.36-42
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    • 2008
  • Carbon/$TiO_2$ composite photocatalysts were thermally synthesized with different mixing ratios of anatase to phenol resin through an ethanol solvent dissolving method. The XRD patterns revealed that only anatase phase can be identified for Carbon/$TiO_2$ composites. The diffraction peaks of carbon were not observed, however, due to the low carbon content on the $TiO_2$ surfaces and the low crystallinity of amorphous carbon. The results of chemical elemental analyses of the Carbon/$TiO_2$ composites showed that most of the spectra for these samples gave stronger peaks for carbon and Ti metal than that of any other elements. The BET surface area increases to the maximum value of $488\;m^2/g$ with the area depending on the amount of phenol resin. From the SEM images, small $TiO_2$ particles were homogeneously distributed to a composite cluster with the porosity of phenol resin-based carbon. From the photocatalytic results, the MB degradation should be attributed to the three kinds of synergetic effects, such as photocatalysis, adsorptivity, and electron transfer by light absorption between supporter $TiO_2$ and carbon.

Fabrication of Fiber-Reinforced Composites by High Pressure Self-Combustion Sintering Method (고압 자전연소 소결법을 이용한 섬유강화 복합체의 제조)

  • 방환철;고철호;임동원;김봉섭;최태현;윤존도
    • Journal of the Korean Ceramic Society
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    • v.37 no.5
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    • pp.444-452
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    • 2000
  • Dense composites of titanium matrix and Al2O3 matrix with reinforcements of carbon or titanium carbide fibers were successfully fabricated by high-pressure self-combustion sintering method or combustion reacton under 30 MPa of uniaxial pressure with an aid of external heating in vaccum. It was found that the fibers were uniformly distributed in the matrix, and aligned in a phase perpendicular to the pressure axis. As a moel ratio of Ti/C or reaction time increased, the density of Ti-matrix composite increased Micro pores around fibers could be removed by using clean carbon fibers without sizing agent on their surface. The evolution of carbide fibers from carbon fibers was observed. The composition of the various phases around fibers were analyzed.

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Densification of Carbon/Carbon Composites by Pulse CVI with and without Residence (펄스화학기상침트법에 의한 탄소/탄소 복합재료의 치밀화에 있어서 가스유지시간 유무의 영향)

  • 이용근;류호진;박희동
    • Journal of the Korean Ceramic Society
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    • v.33 no.8
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    • pp.935-941
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    • 1996
  • Two-dimensional carbon/carbon preforms made of PAN-based carbon yarn and phenolic resin were densified with pyrolysis of propane by pulse chemical vapor infiltration where repeated the cycle of gas introduction residence and evacuation. Maximim density increment was 14% when infiltration temperature and time were 100$0^{\circ}C$ and 21.25 hrs respectively. The distribution of deposits of pyrocarbon by this process has been occurred uniformly in the bottom middle and top of carbon/carbon composite preform Pulse CVI with residence is most effective in increasing density and shortening infiltration time among isothermal CVI and pulse CVI with and without residence.

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Analysis of Densification Process of Carbon/Carbon Composites with Pitch as an Impregnant

  • Oh, Seh-Min;Park, Yang-Duk
    • The Korean Journal of Ceramics
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    • v.4 no.3
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    • pp.240-244
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    • 1998
  • The analytical method was developed to calculate efficiency of densifying carbon/carbon (C/C) composites using coal tar pitch as a matrix precursor at each cyle. Three factors were defined in analyzing the densification process: impregnation efficiency, retention efficiency, and overall densification efficiency. The relationships developed were applied to the experimental results for three densification cycles of C/C composites with pitches as an impregnant to evaluate the factors which may depend on the impregnant and on the route of carbonization. The impregnation efficiency increased with the repeated process cycles whereas the retention efficiency decreased irrespective of the impregnant and carbonization route. Carbonization route P+A+G, in which pressure carbonizationl (P) and graphitization (G) were done before after atmospheric pressure carboniztion (A) respectively, using impregnant of high carbon yields was the most effective method in densifying C/C composites.

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