• 제목/요약/키워드: Carbon Fiber Reinforced Plastic Composite

검색결과 165건 처리시간 0.023초

Transient thermal stress of CFRP propellant tank depending on charging speed of cryogenic fluid

  • Jeon, Seungmin;Kim, Dongmin;Kim, Jungmyung;Choi, Sooyoung;Kim, Seokho
    • 한국초전도ㆍ저온공학회논문지
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    • 제22권4호
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    • pp.51-56
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    • 2020
  • In order to increase thrust of the space launch vehicle, liquid oxygen as an oxidizer and kerosene or liquid hydrogen as a fuel are generally used. The oxidizer tank and fuel tanks are manufactured by composite materials such as CFRP (Carbon Fiber Reinforced Plastic) to increase pay load. The thermal stress of the cryogenic propellant tank should be considered because it has large temperature gradient. In this study, to confirm the design integrity of the oxidizer tank of liquid oxygen, a numerical analysis was conducted on the thermal stress and temperature distribution of the tank for various charging speed of the cryogenic fluid from 100 ~ 900 LPM taking into account the evaporation rate of the liquid nitrogen by convective heat transfer outside the tank and boiling heat transfer inside the tank. The thermal stress was also calculated coupled with the temperature distribution of the CFRP tank. Based on the analysis results, the charging speed of the LN2 can majorly affects the charging time and the resultant thermal stress.

CFRP 소재의 선박용 축계 적용을 위한 비틀림강도 특성 (Torsional Strength of CFRP Material for Application of Ship Shaft System)

  • 김민규;신익기;김선진;박대겸;서정관
    • 대한조선학회논문집
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    • 제58권6호
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    • pp.431-439
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    • 2021
  • The Carbon Fiber Reinforced Plastic (CFRP) material is recently widely used in the composite industry with excellent rigidity and lightweight properties. A ship shaft system requires high standards of safety on torsional strength capacity. The purpose of this study is to verify the applicability of a CFRP shaft system to take the place of metal shaft systems for ships from a viewpoint of torsional strength. Selection of materials and manufacturing method are executed then two geometrically scaled CFRP shaft system models were designed and manufactured with three-layer patterns. The models were used for a series of torsion tests under single and repeated torsional loading conditions. Detailed design and manufacturing methods for a CFRP ship shaft system are documented and the torsion test results are listed in this paper. The results of this study could be useful guidelines on the development of CFRP ship shaft systems and a test method.

UHMWPE/CFRP 적층하이브리드 복합재의 층간 Mode I 에너지해방율에 미치는 초기균열길이의 영향 (Initial Crack Length Effect for the Interlaminar Mode I Energy Release Rate on a Laminated UHMWPE/CFRP Hybrid Composite)

  • 송상민;강지웅;권오헌
    • 한국안전학회지
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    • 제34권3호
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    • pp.1-7
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    • 2019
  • A variety of composite materials are applied to industries for the realization of light weight and high strength. Fiber-reinforced composites have different strength and range of application depending on the weaving method. The mechanical performance of CFRP(Carbon Fiber Reinforced Plastic) in many areas has already been demonstrated. Recently, the application of hybridization has been increasing in order to give a compensation for brittleness of CFRP. Target materials are UHMWPE (Ultra High Molecular Weight Polyethylene), which has excellent cutting and chemical resistance, so it is applied not only to industrial safety products but also to places that lining performance is expected for household appliances. In this study, the CFRP and UHMWPE of plain weave, which are highly applicable to curved products, were molded into laminated hybrid composite materials by autoclave method. The mechanical properties and the mode I failure behavior between the layers were evaluated. The energy release rate G has decreased as the initial crack length ratio increased.

평판의 1차 고유진동수가 최대가 되는 점지지의 최적위치선정에 관한 연구 (A Study on the Optimal Position Determination of Point Supports to Maximize Fundamental Natural Frequency of Plate)

  • 홍도관;김문경
    • Journal of Advanced Marine Engineering and Technology
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    • 제28권7호
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    • pp.1165-1171
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    • 2004
  • The free vibration analyses of the isotropic and CFRP laminated composite rectangular plates with point supports at the fix edge is performed by FEM. We showed optimal position and mode shape of point supports that maximized fundamental natural frequency of the isotropic and CFRP laminated composite rectangular plates by each aspect ratio and the number of point supports.

일방향 탄소섬유강화 플라스틱 복합재 적층구조의 충격 후 압축강도 시험 및 유한요소해석 (Test and Finite Element Analysis on Compression after Impact Strength for Laminated Composite Structures of Unidirectional CFRP)

  • 하재석
    • Composites Research
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    • 제29권6호
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    • pp.321-327
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    • 2016
  • 본 연구에서는 구조재로 널리 사용되는 일방향 탄소섬유강화 플라스틱 복합재 적층구조의 충격 후 압축강도에 대한 시험 및 유한요소해석을 수행하였다. 연구에서 사용된 복합재 적층판은 적층방법에 따라 2종류로 구분되며, 각 적층판에는 4가지의 충격에너지를 적용하였다. 충격 및 압축강도 시험은 미국재료시험협회 규격을 준수하여 수행하였으며 비파괴검사 방법인 C-Scan을 통해 충격손상을 분석하고 압축시험을 통해 충격 후 압축강도를 산출하였다. 충격 및 압축강도 해석은 복합재 섬유/기지/단층/적층판 수준의 손상과 파손을 점진적으로 예측할 수 있는 점진적 파손해석을 사용하였다. 접촉하중, 처짐, 충격손상, 압축강도 등에 대한 시험 및 해석결과의 비교로부터 해석결과의 타당성을 확인하였다.

적층각도가 다른 단방향 CFRP와 SM45C샌드위치형 복합재료에 관한 융합적 연구 (Convergence Study on Composite Material of Unidirectional CFRP and SM 45C Sandwich Type that Differs in Stacking Angle)

  • 박재웅;조재웅
    • 한국융합학회논문지
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    • 제8권7호
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    • pp.231-236
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    • 2017
  • 본 연구에서는 고분자재료인 CFRP(Carbon Fiber Reinforced Plastic)과 구조용 금속인 SM45C로 이루어진 이종 복합재료가 경량화 재료용으로 사용되고 있다. SM45C를 심재로 갖고 양면에 섬유 적층각도가 다른 단반향 CFRP를 접착시킨 샌드위치형 복합재료를 이용하여 CT(Compact Tension)시험을 기초로 한 유한요소 해석을 진행하였다. CT시험은 하중을 받는 재료내의 크랙으로 인한 파괴거동을 확인하기 위한 대표적인 방법이다. 이종 복합재료를 기계 구조물에 적용하기 위해서는 크랙 및 구멍에 대한 영향을 연구하여야 한다. 샌드위치형 복합재료의 CT시험에 의한 파괴거동을 시뮬레이션 해석으로 연구하였다. 본 연구 결과로서, [0/60/-60/0]의 적층각도를 가진 단방향 CFRP 샌드위치형태 복합재료가 우수한 강도를 갖으며 최대 등가응력은 약 182GPa정도가 나타났다. 또한 복합 재료 형상으로서의 디자인적 요소를 융합 기술에 접목함으로서 그 미적인 감각을 나타낼 수 있다.

탄소성유강화플라스틱으로 만들어진 소형 인장 시험편에서 여러 종류의 심재에 따른 파손 연구 (Fracture Study due to Various Core at Compact Tension Specimen Made of Carbon Fiber Reinforced Plastic)

  • 김재원;조재웅
    • 예술인문사회 융합 멀티미디어 논문지
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    • 제8권3호
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    • pp.589-596
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    • 2018
  • 현대 사회에서 의식주 중에서 구조물이나 운송수단은 중요한 역할을 가진다. 만약 구조물이나 운송수단에 작은 크랙이라도 생기고 크랙이 진전되면 그 부품들이 파괴되어 큰 사고를 야기할 수 있다. 이러한 상황을 방지하기 위한 본 연구에서는 크랙의 진전에 따른 파손 경향을 조사하기 위하여 시험편을 이용하였다. CT 시험편의 재질로는 요즘 각광받는 복합재료인 단방향 탄소섬유 강화플라스틱을 사용하였다. 시험편 모델은 단방향성 섬유로서 적층각도를 주었고 적층각도는 [60/-60/60/-60]순으로 지정하였다. 해석 조건으로는 하단부의 홀을 고정시킨후 상단부 홀을 15mm의 강제 변위를 가하였다. 본 연구 결과로는 구조용 강, 구리, 티타늄, 알루미늄 순으로 등가응력과 전단응력이 높게 나왔다. 이러한 결과는 이종재료로 만들어진 CT 시험편의 파손을 검증하는 데 유용하게 사용될 수 있다고 사료된다.

Optimization of structural elements of transport vehicles in order to reduce weight and fuel consumption

  • Kovacs, Gyorgy
    • Structural Engineering and Mechanics
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    • 제71권3호
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    • pp.283-290
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    • 2019
  • In global competition manufacturing companies have to produce modern, new constructions from advanced materials in order to increase competitiveness. The aim of my research was to develop a new composite cellular plate structure, which can be primarily used for structural elements of road, rail, water and air transport vehicles (e.g. vehicle bodies, ship floors). The new structure is novel and innovative, because all materials of the components of the newly developed structure are composites (laminated Carbon Fiber Reinforced Plastic (CFRP) deck plates with pultruded Glass Fiber Reinforced Plastic (GFRP) stiffeners), furthermore combines the characteristics of sandwich and cellular plate structures. The material of the structure is much more advantageous than traditional steel materials, due mainly to its low density, resulting in weight savings, causing lower fuel consumption and less environmental damage. In the study the optimal construction of a given geometry of a structural element of a road truck trailer body was defined by single- and multi-objective optimization (minimal cost and weight). During the single-objective optimization the Flexible Tolerance Optimization method, while during the multi-objective optimization the Particle Swarm Optimization method were used. Seven design constraints were considered: maximum deflection of the structure, buckling of the composite plates, buckling of the stiffeners, stress in the composite plates, stress in the stiffeners, eigenfrequency of the structure, size constraint for design variables. It was confirmed that the developed structure can be used principally as structural elements of transport vehicles and unit load devices (containers) and can be applied also in building construction.

Damage Detection in Fiber Reinforced Composites Containing Electrically Conductive Phases

  • Shin, Soon-Gi;Hideaki Matsubara
    • The Korean Journal of Ceramics
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    • 제6권3호
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    • pp.201-205
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    • 2000
  • Fiber reinforced plastic (FRP) composites and ceramic matrix composites (CMC) which contain electrically conductive phases have been designed and fabricated to introduce the detection capability of damage/fracture detection into these materials. The composites were made electrically conductive by adding carbon and TiN particles into FRP and CMC, respectively. The resistance of the conductive FRP containing carbon particles showed almost linear response to strain and high sensitivity over a wide range of strains. After each load-unload cycle the FRP retained a residual resistance, which increased with applied maximum stress or strain. The FRP with carbon particles embedded in cement (mortar) specimens enabled micro-crack formation and propagation in the mortar to be detected in situ. The CMC materials exhibited not only sensitive response to the applied strain but also an increase in resistance with increasing number of load-unload cycles during cyclic load testing. These results show that it is possible to use these composites to detect and/or fracture in structural materials, which are required to monitor the healthiness or safety in industrial applications and public constructions.

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VARTM 법으로 제작한 탄소-유리/에폭시 하이브리드 적층재의 인장 특성 (Tensile Properties of Carbon-Glass/Epoxy Hybrid Laminates Produced by VARTM)

  • 김연직
    • 대한금속재료학회지
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    • 제49권10호
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    • pp.760-765
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    • 2011
  • This paper presents a study of the tensile behavior of carbon and glass fiber reinforced epoxy hybrid laminates manufactured by vacuum assisted resin transfer molding (VARTM). The objective of this study was to develop and characterize carbon fiber reinforced plastic hybrid composite material that is low cost and light-weight and that possesses adequate strength and stiffness. The effect of position and content of the glass fabric layer on the tensile properties of the hybrid laminates was examined. The strength and stiffness of the hybrid laminates showed a steady decrease with an increase of the glass fabric content this decrease was almost linear. Fracture strain of these laminates showed a slight increasing trend when glass fabric content was increased up to 3 layers, but at a glass fabric content > 3 layers the strain was almost constant. When glass fabric layers were at both outer surfaces, the hybrid laminate exhibited a slightly higher tensile strength and elastic modulus due to the small amount of glass yarn pull-out.