• Title/Summary/Keyword: Carbon Fiber Reinforced Plastic Composite

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A Study on Damage Detection of Fasteners Using Self-sensing of CFRP (CFRP의 자가 센싱을 이용한 패스너 손상 감지 연구)

  • Min Jong Lee;Donghyeon Lee;Yongseok Lee;Ki-Eek Kwon;Zuo-Jia Wang;Woo-Seok Shim;Mantae Kim;Dong-Jun Kwon
    • Composites Research
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    • v.37 no.4
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    • pp.343-349
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    • 2024
  • The use of composite materials for structural fasteners is increasingly common, making it crucial to assess the deformation of these fasteners under fatigue behavior. In this study, clamp-type fasteners were manufactured using carbon fiber reinforced composites, and their structural stability and sectional damage rates were evaluated using electrical resistance measurement during fatigue behavior. While clamp-type composite fasteners exhibited minimal deformation in flat sections, significant deformation occurred in the bent sections due to fatigue. It was observed that insufficient angular stability led to concentrated damage in the bent sections. The dynamic fatigue behavior showed that the length change rate of the composite fasteners was within 0.6%, but the angular change rate reached up to 6%, indicating that the bent sections are the most critical areas. By utilizing the self-sensing capability of the composite fasteners, sectional damage behavior was assessed through electrical resistance measurement. Significant damage was noted in the bent sections due to fatigue, and 3D-CT results revealed substantial deformation and interfacial damage when the initial bend angle of the fasteners was less than 90 degrees. These findings highlight the importance of reinforcing the stiffness of the bent sections and establishing systematic angular standards in the development of composite fasteners.

Test Results of Composite Cylinder Surface Temperature change between Pool Fire and Single Impinging Jet Flame Exposure Condition (전체 화염 및 단일 화염 노출 조건에서 복합재료 용기 표면 온도 변화 비교)

  • Lee, Jae-Hun;Hwang, Jun-Ho;Kim, Young-Seop;Kim, Hyo
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.648-651
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    • 2009
  • 탄소섬유강화플라스틱(CFRP:Carbon Fiber Reinforced Plastic)용기의 외부에 화재가 발생할 경우 함침된 수지(Resin)가 탄화되면서 자체 강도가 약화되고 충전된 가스가 외부 온도 상승에 따라 압력 상승이 발생하여 용기의 폭발로 이어지는 사고가 발생할 개연성이 높다. 화염 노출조건에서 복합재료 용기의 폭발을 방지하기 위하여 용기용 밸브에 내장된 온도감응식 압력안전장치(TPRD:Thermally activated Pressure Relief Device) 작동 성능을 검증하기 위한 방법으로 화염실험(Bonfire test)를 실시하고 있으나, 개방 공간에서 실시되는 이 실험은 표면 온도 변화가 매우 크게 발생하여 실험에 대한 재현성(Reproducibility)에 의문이 제기되고 있다. 따라서, 표면 온도를 일정하게 유지하기 위한 실험 방법의 개선이 필요하다. 본 연구에서는 경유+heptane을 이용한 전체 화염에 노출되는 경우와, 천연가스를 이용한 단일화염에 노출되는 경우의 실험 결과 비교를 통하여 화염 노출 표면 온도를 일정하게 유지하기 위한 가열 방법의 타당성을 검토하였다. 또한, 복합재료 라이너(Liner)의 온도 변화 비교를 통하여 집중화염 노출 조건에서 열전달 특성을 알아보았다.

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Influence of Stacking Composition on Fatigue Bending Strenght in CFRP Composite Laminates Subjected to Impact Loading (충격하중을 받은 CFRP적층판의 피로굽힘강도에 미치는 적층구성의 영향)

  • 임광희;강기광굉;양인영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.4
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    • pp.147-155
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    • 1996
  • The purpose of present paper is to estimate the static and fatigue bending strengths of CFRP(carbon fiber reinforced plastic) laminates having impact damage(FOD). The specimens which are formed with the different stacking composition, EPOXY and PEEK matirx and orthotropic and quasi-isotropic laminated plates, are prepared for this experiment. A steel ball is impacted on CFRP laminates, generating impact damages, and the three-point fatigue bending test is carried out by using the impacted laminates to investigate the influence of the stackin composition on the fatigue strength of CFRP laminates.

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Parametric and Wavelet Analyses of Acoustic Emission Signals for the Identification of Failure Modes in CFRP Composites Using PZT and PVDF Sensors

  • Prasopchaichana, Kritsada;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.6
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    • pp.520-530
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    • 2007
  • Combination of the parametric and the wavelet analyses of acoustic emission (AE) signals was applied to identify the failure modes in carbon fiber reinforced plastic (CFRP) composite laminates during tensile testing. AE signals detected by surface mounted lead-zirconate-titanate (PZT) and polyvinylidene fluoride (PVDF) sensors were analyzed by parametric analysis based on the time of occurrence which classifies AE signals corresponding to failure modes. The frequency band level-energy analysis can distinguish the dominant frequency band for each failure mode. It was observed that the same type of failure mechanism produced signals with different characteristics depending on the stacking sequences and the type of sensors. This indicates that the proposed method can identify the failure modes of the signals if the stacking sequences and the sensors used are known.

Behavior study of NC and HSC RCCs confined by GRP casing and CFRP wrapping

  • Sajedi, Fathollah;Shariati, Mahdi
    • Steel and Composite Structures
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    • v.30 no.5
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    • pp.417-432
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    • 2019
  • This paper presents the results of axial compression testing and numerical modeling on reinforced concrete columns (RCC) with normal concrete (NC) and high-strength concrete (HSC), RCC confined by glass-fiber reinforced plastic pipes (GRP) casing as well as carbon fiber reinforced polymer (CFRP), The major parameters evaluated in the experiments were the effects of concrete type, GRP casing and CFRP wrapping, as well as the number of CFRP layers. 12 cylindrical RCC ($150{\times}600mm$) were prepared and divided into two groups, NC and HSC. Each group was divided into two parts; with and without GRP casing. In each part, one column was without CFRP strengthening layer, a column was wrapped with one CFRP layer and another column with two CFRP layers. All columns were tested under concentrated compression load. Numerical modeling was performed using ABAQUS software and the results of which were compared with experimental findings. A good agreement was found between the results. Results indicated that the utilization of CFRP wrapping and GRP casing improved compression capacity and ductility of RCC. The addition of one and two layer-FRP wrapping increased capacity in the NC group to an average of 18.5% and 26.5% and in the HSC group to an average of 10.2% and 24.8%. Meanwhile, the utilization of GRP casing increased the capacity of the columns by 3 times in the NC group and 2.38 times in the HSC group. The results indicated that although both CFRP wrapping and GRP casing increased confinement, the GRP casing gave more increase capacity and ductility of the RCC due to higher confinement. Furthermore, the confinement effect was higher on NC group.

Development of Element Technique for the Floating PV Generation Structure Using FRP (FRP를 활용한 수상 부유식 태양광발전 구조물의 요소기술 개발)

  • Seo, Su-Hong;Choi, Jin-Woo;Joo, Hyung-Joong;Nam, Jeong-Hun;Yoon, Soon-Jong
    • Composites Research
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    • v.27 no.3
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    • pp.103-108
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    • 2014
  • Fiber reinforced polymer plastic (FRP) structural members are recently available in construction industries due to various material properties such as high specific strength and stiffness, light-weight, and corrosionresistance. The floating PV generation structure can also be an illustration for applying FRP in construction applications. The floating PV generation structure has been recently issued as a representative item for the low carbon and green growth campaign and many related studies have been conducted for the structural safety and commercial viability. Moreover, the floating PV generation structures for the commercial purpose have been constructed. In this paper, the investigation and development processes of elements for the floating PV generation structure are presented during commercialization.

A Property of Crack Propagation at the Specimen of CFRP with Layer Angle (적층각도를 지닌 CFRP 시험편에서의 크랙전파 특성)

  • Hwang, Gue Wan;Cho, Jae Ung;Cho, Chong Du
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1013-1019
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    • 2016
  • CFRP is the composite material manufactured by the hybrid resin on the basis of carbon fiber. As this material has the high specific strength and the light weight, it has been widely used at various fields. Particularly, the unidirectional carbon fiber can be applied with the layer angle. CFRP made with layer angle has the strength higher than with no layer angle. In this paper, the property of crack growth due to each layer angle was investigated on the crack propagation and fracture behavior of the CFRP compact tension specimen due to the change of layer angle. The value of maximum stress is shown to be decreased and the crack propagation is slowed down as the layer angle is increased. But the limit according to the layer angle is shown as the stress is increased again from the base point of the layer angle of $60^{\circ}$. This study result is thought to be utilized with the data which verify the probability of fatigue fracture when the defect inside the structure at using CFRP of mechanical structure happens.

Thermal Characteristics Analysis of Upper Arm Hybrid Structure of Lightweight Pantograph Considering Heat Source by Collecting Current (집전전류에 의한 열원을 고려한 경량 판토그래프 상부암 혼성구조체의 열 특성 분석 연구)

  • Park, Chan-Bae;Jeong, Geochul
    • Journal of the Korean Society for Railway
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    • v.20 no.4
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    • pp.466-473
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    • 2017
  • Recently, domestic railway related institutes are developing pantographs for high speed trains; to lighten the upper arm, this device has a composite structure of CFRP (Carbon Fiber Reinforced Plastic) and aluminum instead of conventional steel. In the case of KTX-Sancheon, the pantograph must have a large current capacity because this system is of power-car type, supplying all necessary power for the train through a single pantograph. If the thickness of the pipe is arbitrarily increased in order to increase the current carrying capacity, without analyzing the thermal characteristics of the aluminum pipe, the increase in the weight of the upper arm may cause degradation of the current collecting performance. Therefore, in this paper, using the thermal analysis technique, we analyze the temperature change characteristics of the aluminum pipe of the upper arm over time, while receiving power at the stationary state of the KTX-Sancheon; we also examine the adequacy of the minimum thickness of the aluminum pipe in accordance with the proposed pantograph flow capacity.

Impact localization on a composite plate using multiplexed FBG sensors and error-outlier algorithm (다중화된 FBG 센서와 error-outlier 알고리즘을 이용한 복합재 평판에 대한 충격위치탐지)

  • Park, Sung Yong;Kim, Sang-Woo;Park, Sangyoon
    • Journal of Aerospace System Engineering
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    • v.12 no.6
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    • pp.32-40
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    • 2018
  • An impact localization for a carbon fiber reinforced plastic (CFRP) composite plate was performed using the multiplexed fiber bragg grating (FBG) sensors and the error-outlier based impact localization algorithm. We found that the optimal impact localization with the maximum error of 31.82 mm and the averaged error of 6.31 mm are obtained when the error threshold (ET) and constant level (CL) are 0.3 nm and 110, respectively. Moreover, the detailed process of impact localization under certain optimal parameters and the relevant results were thoroughly investigated. We conclude that the multiplexed FBG sensors and the error-outlier based impact localization algorithm are suitable for an impact localization on composite structures, and expect that they can be utilized for various structural health monitoring (SHM) in the future.

Evaluation of Bonding Performance of Hybrid Materials According to Laser and Plasma Surface Treatment (레이저 및 플라즈마 표면처리에 따른 이종소재 접합특성평가)

  • Minha Shin;Eun Sung Kim;Seong-Jong Kim
    • Composites Research
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    • v.36 no.6
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    • pp.441-447
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    • 2023
  • Recently, as demand for high-strength, lightweight materials has increased, there has been great interest in joining with metals. In the case of mechanical bonding, such as bolting and riveting, chemical bonding using adhesives is attracting attention as stress concentration, cracks, and peeling occur. In this paper, surface treatment was performed to improve the adhesive strength, and the change in adhesive strength was analyzed. For the adhesive strength test were conducted with Carbon Fiber Reinforced Plastic(CFRP), CR340(Steel), and Al6061(Aluminum), and laser and plasma surface treatment were used. After plasma surface treatment, the adhesive strength improved by 7.3% and 39.2% in CFRP-CR340 and CFRP-Al6061, respectively. CR340-Al6061 was improved by 56.2% in laser surface treatment. Surface free energy(SFE) was measured by contact angle after plasma treatment, and it is thought that the adhesion strength was improved by minimizing damage through a chemical reaction mechanism. For laser surface treatment, it is thought that creates a rough bonding surface and improves adhesive strength due to the mechanical interlocking effect. Therefore, surface treatment is effect to improve adhesive strength, and based on this paper, the long-term fatigue test will be conducted to prevent fatigue failure, which is a representative cause of actual structural damage.