• Title/Summary/Keyword: Carbon Fiber Prepreg

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Enhancing the Mechanical Properties of Z-Spring by Implementing CF&GF Hybrid Prepreg Lamination Patterns (CF&GF Hybrid Prepreg 적층 패턴에 따른 Z-Spring의 기계적 물성 향상에 관한 연구)

  • Kim, Jeong-Keun;Choi, Sun-Ho;Kim, Young-Keun;Kim, Hong-Gun;Kwac, Lee-Gu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.53-59
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    • 2021
  • In vibration-free vehicles such as limousine buses, the vibration is minimized by installing an air spring instead of the leaf spring used in the existing freight cars to prevent the damage to the loaded cargo from shocks generated during movement. In the existing vehicles, steel structures support the air spring system. This study was aimed at replacing the steel structures used in the Z-spring by carbon fiber and glass fiber reinforced plastics. In addition, the mechanical properties (elastic modulus, tensile strength, and shear strength) of carbon fiber and glass fiber prepreg were derived using specimens molded with the corresponding prepreg. The final goal was to develop a material lighter than the conventional steel material but with enhanced mechanical properties. Although the CF prepreg exhibited excellent mechanical properties, the production cost was extremely high. To overcome this limitation, hybrid composites with GF prepreg were examined, which are expected to be promising future materials.

Influence of Layer Thickness on the Mechanical Properties in the Laminated Composites (적층형 복합재료에서 Unit Ply의 두께가 기계적 성질에 미치는 영향)

  • Mun, Chang-Gwon
    • Korean Journal of Materials Research
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    • v.5 no.8
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    • pp.979-987
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    • 1995
  • This study has been investigated the Influence of layer thickness on the mechanical properties of cross laminated carbon fiber/epoxy composites. And also the difference of mechanical properties between cross laminated composites of unidirectional prepreg and fabric prepreg has been investigated. Experimental results are showed that the Interlamina Shear Strength(ILSS) of cross laminated carbon fiber/epoxy composites decreased with increasing thickness of unit ply and the decree of delamination in the laminated composites increased as ILSS decreased. Fracture toughness and impact values were found to increase as delamination occurs to some extent in the laminated composites. It Is also shown thats mechanical properties of cross laminates from unidirectional prepreg were better than those of cross laminates from fabric prepreg.

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Study on the durability of fiber reinforced plastic by moisture aborsoption (흡수에 의한 FRP의 내구성에 관한 연구)

  • 문창권;구자삼
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.48-56
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    • 1997
  • This work has been investigated in order to study the influence of the moisture absorption on the mechanical pf the glass fiber/epoxy resein composites and the carbon fiber/epoxy resein composites. The types of glass fiber used in the glass fiber/epoxy resein composites were randomly oriented fiber and plain fabric fiber. And carbon fiber.epoxy resein composites was laminated with fabric prepreg which was formed with carbon fiber and epoxy resein. Both composites were immersed up to 100 days in distilled water at $80^{\circ}C$, and then dried up to 3 days in an oven at 80$80^{\circ}C$. Both composites were measured for the weight gain of water(wt.%) and tensile strength through immersion and dry time. Consequently, it was found that the tensile strength of thw glass fiber/epoxy resein composites and the carbon fiber/epoxy resein composites were reduced proportionally to the moisture absortion rate. Also, the tensile strength of glass fiber composites was decreased more than that of the carbon fiber composites. Additionally, it was found that the tensile strength of all composites which decreased by moisture absorption were partly recovered by drying in an oven at 80$80^{\circ}C$.

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Study on Properties of Carbon Sheet Molding Compound(C-SMC) according to Resin and Carbon Fiber Ratio (수지 및 탄소섬유 함유량에 따른 C-SMC 복합재료 물성 연구)

  • Seo, Dae-kyung;Yang, Suk-gon;Kim, Ki Young;Park, Min Gee;Park, Dae-gyu;Lee, Eun-ha;Kim, Yong-tae;Bae, Jin-Seok
    • Textile Coloration and Finishing
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    • v.32 no.4
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    • pp.245-254
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    • 2020
  • The sheet molding compound composite has been applied divers section. This paper reports processing of carbon fiber reinforced thermosetting composite with diverse resins and which was composed of chopped carbon fiber (30 ~ 60 wt%). Normally the paste that the viscosity is over 15,000 cps has been used in traditional Sheet molding compound (SMC) machine. In this research, SMC machine was designed to make Carbon-sheet molding compound (C-SMC) prepreg which was composed with low viscosity resin (1,800 ~ 2,500 cps increase up to 10,000 cps after aging). In order to confirm the optimal processing condition. Mechanical strength tests including tensile test, shear test, impact test, flexural strength test were conducted on C-SMC composites. Plus we identified the correlation between the mechanical properties and prepreg processing condition (carbon ratio and applied resin).

A Study of Carbon NCF Prepreg Manufacturing and Stacking Pattern Optimal Design Using Structure Analysis (CFRP 적용을 위한 Carbon NCF Prepreg 제작 및 구조해석을 활용한 적층패턴 최적설계 연구)

  • Kim, S.;Shin, H.C.;Ha, Sung Kyu
    • Composites Research
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    • v.33 no.1
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    • pp.13-18
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    • 2020
  • Recently, the fire rescue truck in problem proceed research it for the fast works action and for pass the small road. So we were research for weight reduction. In this study, the (NO. 5) fifth boom of the fire rescue truck have 288 mm(W) × 299 mm(D) × 3,691 mm(L) with a maximum load of 876 kg and the thickness of 3 mm of the Steel Boom. This changing of Steel (STRENX960) to CFRP was weave Carbon Fiber NCF (±45°, 2axis) and then it make the NCF Prepreg. This process was designed based on structural analysis, the effects of NCF Prepreg (±45°) on torsion were identified, and the optimal design was made with Stacking Pattern (b). Stack patterns were optimized for levels equal or higher than existing Steel Boom and CFRP Boom stacked in the UD direction, and finally, the lightening effect on weight of approximately 49.6% of the steel was identified.

Carbon Fiber Tow Spreading Technology and Mechanical Properties of Laminate Composites (탄소섬유 펼침 기술 및 이를 적용한 적층 복합재료의 기계적 특성)

  • Park, Sung Min;Kim, Myung Soon;Choi, Yoon Sung;Lee, Eun Soo;Yoo, Ho Wook;Chon, Jin Sung
    • Composites Research
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    • v.28 no.5
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    • pp.249-253
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    • 2015
  • This paper reports a study on a method for achieving lightweight thermoplastic laminate composites referred to as tow spreading technology. Thickness of an unspread 12 K carbon fiber tow is reduced by increasing the tow width from 7 mm to 20 mm. The polypropylene (PP) film was used to stabilize and impregnate the spread tow, covering it into a partially consolidated prepreg: 12 K carbon fiber spread tow/PP. Laminates were fabricated from the spread tow prepreg and control laminate composites were produced from unspread tow prepreg consisting of 12 K carbon fiber and PP. The void content, tensile and flexural properties of the composite laminates were investigated. Consequently, the spread tow laminate composite exhibited lower void content and improved mechanical properties.

Tribological Properties of Laminated Fiber Orientation in Carbon Fiber/Epoxy Composites for Reflecting Material of the Electromagnetic Wave (전자파 반사재료로 사용되는 탄소섬유/에폭시 복합재료의 적층 탄소섬유 방향성이 마찰특성에 미치는 영향)

  • Chun, Sang-Wook;Gimm, Youn-Myoung;Kang, Ho-Jong
    • Applied Chemistry for Engineering
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    • v.10 no.5
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    • pp.778-783
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    • 1999
  • The effect of carbon fiber orientation on the tribological properties of carbon fiber/epoxy composites used as a reflecting material for the electromagnetic wave has been investigated. It was found that the carbon fiber/epoxy composite which slides normal to prepreg lay-up direction had less friction and wear that those slides parallel to prepreg fiber lay-up direction due to the increase of delamination between carbon fiber and epoxy. Composite with unidirectional orientation($0/0^{\circ}$) had higher tribological properties than those with multidirectional orientation($0/45/90/-45^{\circ}$ and $0/90^{\circ}$) when the sliding direction was normal to prepreg lay-up direction. This was caused by the debonding between carbon fiber and epoxy which is proportional to contact area between the sliding surface and carbon fiber. Opposite results have been found when the sliding direction was parallel to prepreg lay-up direction due tot he tensile force applied on carbon fiber. In addition, it was shown that wear factor increased with increasing sliding velocity but the friction coefficient did not depend upon the sliding velocity.

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Tribological Properties of Carbon/PEEK Composites

  • Yoon, Sung-Won;Kim, Yun-Hae;Lee, Jin-Woo;Kim, Han-Bin;Murakami, Ri-Ichi
    • International Journal of Ocean System Engineering
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    • v.3 no.3
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    • pp.142-146
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    • 2013
  • In this study, the effect of Carbon/PEEK composites on the tribological properties has been investigated. Also, its validity has been tested in the capacity of alternative materials of the Ti-based materials used for artificial hip joint. Moreover, this work evaluated the mechanical properties according to the fiber ply orientation, along with the fractured surfaces of the carbon/PEEK composites. The composites with a unidirectional orientation had higher tribological properties than those with a multidirectional orientation. This was caused by the debonding between the carbon fiber and the PEEK, which was proportional to the contact area between the sliding surface and the carbon fiber. The friction test results showed that there were no significant differences in relation to the fiber ply orientation. However, the friction properties of the carbon/PEEK composites were higher than those of the carbon/epoxy composites. In addition, the results showed that a composite that slid in a direction normal to the prepreg lay-up direction had a smaller friction coefficient than one that slid in a direction parallel to the prepreg lay-up direction.

Characteristics of Elastics Waves of Fiber-Reinforced Plastic with Localized Heat Damage (국부 열손상을 받은 복합재료의 탄성파특성)

  • 남기우;김영운
    • Journal of Ocean Engineering and Technology
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    • v.16 no.4
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    • pp.48-53
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    • 2002
  • Fiber-reinforced composites are extensively used in electronic, ship and aerospace applications due to their high strength and high toughess. In these applications, they are often subjected to localized heat damage due to various sources. In order to ensure their reliability, it is important to predict their residual properties using nondestructive evaluation thchniques. Fabric fiber composite specimens were manufactured with six layers of the glass-fiber prepreg and the carbon-fiber prepreg, respectively. The specimens were subjected to a localized heat damage using a heated copper tip with a diameter of 10mm at 35$0^{\circ}C$(CFRP) and 30$0^{\circ}C$(GFRP), respectively. The specimens were then subjected to tension tests while acoustic emission (AE) activities of specimens were collected. The AE activity of all specimens showed three types of distinct frequency regions. Those are matrix cracking, failure of the fiber/matrix interface and fiber breakage.