• Title/Summary/Keyword: Carbon/epoxy and Glass/epoxy composites

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A Comparative Study on the Applicability of CNT-coated Glass Fiber for Wind Blades (풍력 블레이드를 위한 CNT 코팅 유리섬유의 적용성에 대한 비교 연구)

  • Jang, Hong-Kyu;Kim, Young-Chul
    • Composites Research
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    • v.29 no.6
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    • pp.336-341
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    • 2016
  • This paper conducted the study on the electromagnetic and mechanical applicability of CNT-coated glass fiber for wind blades. Large-size wind blade has the serious pending problems to meet the target, such as interfering radar signals, increasing weights, and increasing repair costs. In this paper, we are suggesting the CNT-coated glass fiber in order to overcome these problems. First, the CNTs were strongly coated on the surfaces of glass fiber by suggested coating process, and the CNT-coated glass fiber/epoxy composites were fabricated by Va-RTM process. We designed and fabricated a radar absorbing structure using the CNT-coated glass fiber, which showed over 90% radar absorbing performance between 8.3 and 12.1 GHz frequency. In addition, we confirmed the improvement of mechanical properties on the strength and modulus of tensile, compressive, and in-plane shear.

A Study on Electromagnetic Wave Absorbing Sandwich Structures (샌드위치 구조를 갖는 전자기파 흡수체에 관한 연구)

  • Park, Ki-Yeon;Lee, Sang-Eui;Kim, Chun-Gon;Lee, In;Han, Jae-Hung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.6
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    • pp.64-71
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    • 2004
  • The object of this study is to design the Radar Absorbing Structures (RAS) having sandwich structures in the X-band ($8.2{\sim}12.4GHz$) frequencies. Glass fabric/epoxy composites containing conductive carbon blacks and carbon fabric/epoxy composites were used for the face sheets. Polyurethane(PU) foams containing multi-walled carbon nanotube (MWNT) were used for the core. Their permittivities in the X-band were measured using the transmission line technique. The reflection loss characteristics for multi-layered sandwich structures were calculated using the theory of transmission and reflection in a multi-layered medium. Three kinds of specimens were fabricated and their reflection losses in the X-band were measured using the free space technique. Experimental results were in good agreements with simulated ones in 10dB absorbing bandwidth.

Investigation of Interfacial Adhesion of Different Shapes of Nano Carbon Fillers Reinforced Glass Fiber/Epoxy Composites by Spray Coating (형상이 다른 나노입자 스프레이 코팅에 따른 탄소계 강화 유리섬유와 에폭시 수지간 계면강도 관찰)

  • Kwon, Dong-Jun;Wang, Zuo-Jia;Choi, Jin-Young;Shin, Pyeong-Su;Lee, En-Seon;Park, Joung-Man
    • Composites Research
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    • v.27 no.3
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    • pp.109-114
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    • 2014
  • Manufacture of nancomposites has simple process for developing nanocomposites due to the increasing applications using nanofillers. This work studied nanofiller coated glass fiber for reinforcing material with good wetting and conductivity and the morphology of nanofiller coated glass fiber was analyzed by FE-SEM. The durability of reinforced glass fiber was investigated with different shapes of nanofillers using sonication rinsing method. Fatigue test was performed to evaluate the adhesion of reinforcing interface and stability of nanofiller coating layer for single fiber reinforced composites. Apparent modulus and conductivity of nanofiller coating layer were evaluated to realize multifunctional of nanocomposites. Fiber type of nanofiller was better than plate type due to better cohesion between fiber and nanofillers. At last, the stability of fiber type nanofiller of coating layer has better durability and conductivity than plate type case.

Effect of the Circular Saw-Blade Type and Wear on the Cutting Quality of a Glass Carbon-Fiber Hybrid Composite (원형 톱날의 형태와 마모가 유리 탄소섬유 하이브리드 복합재료의 절단 품질에 미치는 영향)

  • Baek, Jong-Hyun;Joo, Chang-Min;Kim, Su-Jin;Park, Yoon-Ok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.72-79
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    • 2021
  • A circular saw is an effective tool for cutting glass and carbon-fiber hybrid composites. This study investigated tool wear and cut quality when reusing saw blades. The carbide saws wear four times faster than the new ones, and polycrystalline diamond (PCD) is very resistant to tool wear, except at the end of its lifespan. The cut cross-section quality is affected by the blade type, tool wear, and spindle speed. Alternate top bevel (ATB)-type blades are suitable for cutting fiber-reinforced plastics, but triple-chip grind (TCG)-type blades are unsuitable because they cause fiber-pullout defects. Tool wear and low spindle speeds increase the occurrence of arc scratches, due to the rear saw blade. A microscopic examination showed that the burr, which is a mixture of fiber chips and epoxy matrix, was bonded on top, and glass-fiber delamination occurred on the bottom glass-fiber-reinforced polymer (GFRP) surface.

Electromagnetic Characteristics of Carbon Black filled Class-Fabric Composite Sandwich Structure (카본블랙이 첨가된 유리직물 복합재 샌드위치 구조의 전자기적 특성)

  • Park, Ki-Yeon;Lee, Sang-Eui;Kang, Lae-Hyong;Han, Jae-Hung;Kim, Chun-Gong;Lee, In
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.234-237
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    • 2003
  • The absorption and the interference shielding of the electromagnetic wave problem have been a very important issue for commercial and military purposes. This study dealt with the simulation reflection loss for electromagnetic absorbing sandwich type structures in X-band(8.2Ghz~12.4GHz). Glass/epoxy composites containing conductive carbon blacks were used for the face sheets and styrofoams were used for the core. Their permittivities in X-band were measured using the transmission line technique. Simulation results of 3-1ayered sandwich type structures showed the reflection loss using the theory about transmission and reflection in a multi-layered medium.

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A Study on the Crashworthiness Evaluation and Performance Improvement of Tilting Train Carbody Structure made of Sandwich Composites (틸팅열차의 샌드위치 복합재 차체 구조물에 대한 충돌안전도 평가 및 향상방안 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Han, Sung-Ho
    • Composites Research
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    • v.24 no.5
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    • pp.9-16
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    • 2011
  • This paper describes the crashworthiness evaluation and performance improvement of tilting train made of sandwich composites. The applied sandwich composite of carbody structure was composed of aluminum honeycomb core and glass/epoxy & carbon/epoxy laminate composite facesheet. Crashworthiness analysis of tilting train was carried out using explicit finite element analysis code LS-DYNA 3D. The 3D finite element model and 1D equivalent model were applied to save the finite element modeling and calculation time for crash analysis. The crash conditions of tilting train were conducted according to four crash scenarios of the Korean railway safety law. It found that the crashworthiness analysis results were satisfied with the performance requirements except the crash scenario-2. In order to meet the crashworthiness requirements for crash scenario-2, the stiffness reinforcement for the laminate composite cover and metal frames of cabmask structure was proposed. Consequentially, it has satisfied the requirement for crash scenario-2.

Interlaminar Shear Strength of the Radar Absorbing Structure with Inserted Short Carbon Fiber Layers (단탄소 섬유층이 삽입된 전자파흡수구조의 층간전단강도에 관한 연구)

  • Jin, Do-Hyeon;Jang, Min-Su;Jang, Woo-Hyeok;Kim, Chun-Gon
    • Composites Research
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    • v.35 no.1
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    • pp.13-17
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    • 2022
  • RADAR Absorbing Structure (RAS), one of stealth technologies, is a multifunctional composite that is capable of supporting load and absorbing electromagnetic waves. In order to supplement the shortcomings of the existing RAS, a hybrid RAS in which the short carbon fiber layers were inserted has been proposed. However, the inserted short carbon fiber layers may affect the mechanical properties of the structure. Therefore, this study measured the interlaminar shear strength (ILSS) of the hybrid RAS with the inserted short carbon fiber layer. The ILSS of hybrid composite with different areal densities of the short carbon fiber layer was measured to investigate the effect of changes in the areal density of the short carbon fiber layer on the ILSS of the structure. In addition, the ILSS of the 4 kinds of the hybrid RAS were measured and compared with the ILSS of glass/epoxy. As a result of the measurement, it was confirmed that the short carbon fiber layer did not significantly affect the ILSS of the hybrid composite and the hybrid RAS.

Evaluation Techniques of Mechanical Properties for Composite Carbody of Tilting Train (틸팅차량용 복합재 차체소재의 기계적 특성 평가 기술)

  • Lee Eun Dong;Yoon Sung Ho;Shin Kwang Bok;Jeong Jong Cheol
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.51-54
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    • 2004
  • Testing methods for mechanical properties of the advanced composites were introduced. The mechanical properties, such as tensile properties, compressive properties, in-plane shear properties, flexural properties, and interlaminar shear properties, were evaluated along the warp and the fill directions. The CF3327 of the carbon fabric, the HG1581 of the glass fabric, and the HK285 of the aramid fabric were considered as reinforcements. Epoxy and phenolic resin were used as resin. The experimental results obtained in this study would be applicable in the design and structural analysis for the manufacture of the carbody of the tilting train.

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Finite Element Analysis on the Strength Safety of a Fuel Tank for Highly Compressed Gas Vehicle (초고압가스 차량용 연료탱크의 강도안전성에 관한 유한요소해석)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Journal of the Korean Institute of Gas
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    • v.13 no.6
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    • pp.29-33
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    • 2009
  • In this study, the strength safety of a composite fuel tank which is fabricated by an aluminum liner of Al6061-T6 materials and composite layers of carbon/epoxy-glass/epoxy composites has been analyzed by using a finite element analysis technique. In order to enhance the durability of the composite fuel tank, an autofrettage process was used and compressed natural gas was supplied to the prestressed fuel tank. The FEM computed results on the stress safety of autofrettaged gas tanks were compared with a criterion of design safety of US DOT-CFFC and Korean Standard. The FEM computed results indicated that the stress safety of autofrettaged fuels tanks shows instability at the dome zone and uniform stability at the parallel body, which provide an evaluation data for a strength safety of autofrettaged composite fuel tanks. The computed results show that the stress safety of 9.2 liter composite fuel tanks satisfied the safety criteria of four evaluation items, which are provided by US DOT-CFFC and KS and indicated a safe design.

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Study on the numerical model of complex permittivity of composites based on the percolation theory (퍼콜레이션 이론에 기초한 복합재료의 복소 유전율 모델에 대한 연구)

  • Kim, Jin-Bong;Lee, Sang-Kwan;Kim, Chun-Gon
    • Composites Research
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    • v.22 no.3
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    • pp.44-54
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    • 2009
  • In this paper, we proposed a numerical model the complex permittivity for the E-glass fabric/epoxy composite laminate containing electrical conductive carbon black. The model is based on the percolation theory and for the composites over than the percolation threshold and in higher frequency band in that the AC conductivity is fully proportional to the frequency. The measurement for the complex permittivity wasperformed at the frequency band of 0.5 GHz $\sim$ 18.0 GHz using a vector network analyzer with a 7 mm coaxial air line. The proposed model is composed of the numerical equations of the scaling law used in percolation theory and constants obtained from experiments to quantify the model itself. The model describes the complex permittivity as the function of frequency and filler concentration. The model was verified by being compared with the measurements.