• Title/Summary/Keyword: Cable assembly

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Design and Implementation of the Automatic cable assembly test system that can test cable assembly effectively

  • Jang, Ki-Mang
    • Journal of the Korea Society of Computer and Information
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    • v.23 no.7
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    • pp.1-10
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    • 2018
  • In this paper, we propose the principles and design details of Automatic cable assembly test system and show its utility. Testing the cable assembly is required periodically or non-periodically in the system that the cable assembly performance is quite important like military equipment. There are several weaknesses when humans test the cable assembly manually. It not only takes much time but also could happen human error. To improve these disadvantages, I developed Automatic cable assembly test system. The system can be implemented by building switching control system that connect and disconnect the cable assembly and measuring devices. Through the result of the cable assembly test with this test system, we show this system makes test time short and improves of test reliability as compared with manual test.

Cable with discrete negative stiffness device and viscous damper: passive realization and general characteristics

  • Chen, Lin;Sun, Limin;Nagarajaiah, Satish
    • Smart Structures and Systems
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    • v.15 no.3
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    • pp.627-643
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    • 2015
  • Negative stiffness, previously emulated by active or semi-active control for cable vibration mitigation, is realized passively using a self-contained highly compressed spring, the negative stiffness device (NSD).The NSD installed in parallel with a viscous damper (VD) in the vicinity of cable anchorage, enables increment of damper deformation during cable vibrations and hence increases the attainable cable damping. Considering the small cable displacement at the damper location, even with the weakening device, the force provided by the NSD-VD assembly is approximately linear. Complex frequency analysis has thus been conducted to evaluate the damping effect of the assembly on the cable; the displacement-dependent negative stiffness is further accounted by numerical analysis, validating the accuracy of the linear approximation for practical ranges of cable and NSD configurations. The NSD is confirmed to be a practical and cost-effective solution to improve the modal damping of a cable provided by an external damper, especially for super-long cables where the damper location is particularly limited. Moreover, mathematically, a linear negative stiffness and viscous damping assembly has proven capability to represent active or semi-active control for simplified cable vibration analysis as reported in the literature, while in these studies only the assembly located near cable anchorage has been addressed. It is of considerable interest to understand the general characteristics of a cable with the assembly relieving the location restriction, since it is quite practical to have an active controller installed at arbitrary location along the cable span such as by hanging an active tuned mass damper. In this paper the cable frequency variations and damping evolutions with respect to the arbitrary assembly location are then evaluated and compared to those of a taut cable with a viscous damper at arbitrary location, and novel frequency shifts are observed. The characterized complex frequencies presented in this paper can be used for preliminary damping effect evaluation of an adaptive passive or semi-active or active device for cable vibration control.

Experimental Study of Extradosed Bridge Anchor System (엑스트라도조교 사재 정착구 시스템에 대한 실험적 연구)

  • Kim, Gi-Dong;Park, Weon-Tae
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.146-154
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    • 2010
  • In this study the experimental results of fatigue specimen for the Strand Stay Cable Assembly of Extadosed bridges is investigated. The fatigue test and tensile experiment is conducted to 6 kinds of specimens. Test specimen OVM250-31 Strand Cable System manufactured by china OVM B-Machinery Co., Ltd, and OVM250-42 Parallel Strand Stay Cable Assembly manufactured by china OVM B-Machinery Co., Ltd, are passed for fatigue test and rupture tensile test. But Test specimen OVM250-42 Parallel Strand Stay Cable Assembly manufactured by korean A-Machinery Co., Ltd, is not passed for fatigue test conducted according to the "Recommendation for Stay Cable Design. The test result are compared to the fatigue criteria of PHI 2001 for cyclic load, and it is concluded that the current korean design code will be needed for representing the fatigue load in Hot Dip Galvanized Strand Stay Cable. It is verified that the new korean specification and quality criteria of Strand Stay Cable and exact experimental applied process will be needed.

Test methodology of acceleration life test on feeder cable assembly (Feeder Cable Assembly의 가속수명시험법 개발)

  • Han, Hyun Kak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.8
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    • pp.62-68
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    • 2016
  • The feeder cable assembly is an automotive part used for telecommunication. If it malfunctions, the control and safety of the automobile can be put at risk. ALT (Accelerated Life Testing) is a testing process for products in which they are subjected to conditions (stress, strain, temperatures, etc.) in excess of their normal service parameters in an attempt to uncover faults and potential modes of failure in a short amount of time. Failure is caused by defects in the design, process, quality, or application of the part, and these defects are the underlying causes of failure or which initiate a process leading to failure. Thermal shock occurs when a thermal gradient causes different parts of an object to expand by different amounts. Thermal shock testing is performed to determine the ability of parts and components to withstand sudden changes in temperature. In this research, the main causes of failure of the feeder cable assembly were snapping, shorting and electro-pressure resistance failure. Using the Coffin-Manson model for ALT, the normal conditions were from Tmax = $80^{\circ}C$ to Tmin = $-40^{\circ}C$, the accelerated testing conditions were from Tmax = $120^{\circ}C$ to Tmin = $-60^{\circ}C$, the AF (Acceleration Factor) was 2.25 and the testing time was reduced from 1,000 cycles to 444 cycles. Using the Bxlife test, the number of samples was 5, the required life was B0.04%.10years, in the acceleration condition, 747 cycles were obtained. After the thermal shock test under different conditions, the feeder cable assembly was examined by a network analyzer and compared with the Weibull distribution modulus parameter. The results obtained showed good results in acceleration life test mode. For the same reliability rate, the testing time was decreased by a quarter using ALT.

A Design of Microwave Measurement Board for Multi-channel Coaxial Cable Assembly (다중 채널 동축 케이블의 초고주파 측정용 보드 설계)

  • Moon, Soo-Deok;Kim, Jin-Kyu;Hwang, Hee-Yong
    • Journal of Industrial Technology
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    • v.27 no.A
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    • pp.169-175
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    • 2007
  • In High-Speed DSP systems, crosstalk between transmission lines of multi-channel can degrade the performance of equipment operations. This paper presents a microwave board to measure multi-channel coaxial cable assembly. The designed board has good performances from DC to 3 GHz, which have improved characteristic impedance, reduced crosstalk by using via fence, and low transmission loss. Using the designed board, we can measure characteristics of DUT(Device Under Test) such as return loss, insertion loss, crosstalk phase delay, and characteristic impedance. The measured results are used to improve performances of a produced coaxial cable assembly.

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Estimation of Tension Forces of Assembly Stay Cables Connected with Massive Anchorage Block (중량 앵커리지 블록과 연결된 조립 스테이 케이블의 장력 추정)

  • Jeong, Woon;Kim, Nam-Sik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.3 s.96
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    • pp.346-353
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    • 2005
  • In this paper, the tension of assembly stay cable connected with massive anchorage block was calculated through back analysis of in-situ frequencies measured from a stadium structure. Direct approach to back analysis is adopted using the univariate method among the direct search methods as an optimization technique. The univariate method can search the optimal tension without regard to the initial ones and has a rapid convergence rate. To verify the reliability of back analysis, Tension formulas proposed by Zui et al. and Shimada were used. Tensions estimated by three methods are compared with the design tension, and are in a reasonable agreement with an error of more or less than 15%. Therefore, it is shown that back analysis applied in this paper is appropriate for estimation of cable tension force.

Estimation of Tension Forces of Assembly Stay Cables Connected with Massive Anchorage Block (중량 앵커리지 블록과 연결된 조립 스테이 케이블의 장력 추정)

  • Jeong, Woon;Kim, Nam-Sik
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.435-440
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    • 2004
  • In this paper, the tension of assembly stay cable connected with massive anchorage block was calculated through back analysis of in-situ frequencies measured from a stadium structure. Direct approach to back analysis is adopted using the univariate method among the direct search methods as an optimization technique. The univariate method can search the optimal tension without regard to the initial ones and has a rapid convergence rate. To verify the reliability of back analysis, Tension formulas proposed by Zui et al. and Shimada were used. Tensions estimated by three methods are compared with the design tension, and are in a reasonable agreement with an error of more or less than 15%. Therefore, it is shown that back analysis applied in this paper is appropriate for estimation of cable tension force.

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THE DEVELOPMENT OF ULTRAHIGH VOLTAGE XLPE CABLE ACCESSORIES (초고압 XLPE 케이블 접속재 개발)

  • Bae, K.M.;Jeon, S.I.;Yoo, K.S.;Kweon, H.S.;Lee, K.H.;Lee, K.C.;Han, K.M.
    • Proceedings of the KIEE Conference
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    • 1991.07a
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    • pp.271-273
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    • 1991
  • We have developed 154kV XLPE (Cross-linked Poly-ethylene) Cable accessories which show excellent performances. The results obtained from experiments using miniature model justified our electrical design and adopted materials, and assembly tests verified higher reliability of these accessories. Basic concepts of design and test, test results and failure analysis are presented.

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THE DEVELOPMENT OF STOP JOINT (using Shield Metal Embeded Type Epoxy Unit) (Shield Metal Embeded Type Epoxy Unit 사용의 OF 케이블용 유지 접속함의 개발)

  • HwangBo, S.;Park, H.D.;Lee, K.C.;Huh, G.D.;Han, K.M.
    • Proceedings of the KIEE Conference
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    • 1991.07a
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    • pp.277-280
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    • 1991
  • We have developed 154kV OF cable accessories from 1987. 4 to 1990. 10 by doing assembly design, investing equipment, manufacturing inspecting parts, type testing in labortary, in our company, in KEPCO. The one of those accessories. Oil Stop Joint, has been developed by using Shield Metal Embeded Type Epoxy Unit. This is More reliable than old type.

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Installation and Operation Test of a 22.9kV, 50MVA, HTS Cable for Real Utility Grid Application (실계통 적용을 위한 22.9kV, 50MVA, 초전도케이블 설치 및 운전 시험)

  • Sohn, Song-Ho;Yang, Hyung-Suk;Lim, Ji-Hyun;Oh, Seung-Ryle;Lee, Su-Kil;Jang, Hyun-Man;Hwang, Si-Dole
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.484-485
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    • 2011
  • Since the year 2008, the first demonstration project of the superconducting cable for the KEPCO grid operation has been in progress. To apply the HTS (High Temperature Superconducting) cable system into the commercial network, a new test complex was built in the 154kV Icheon substation and the on site assembly of 22.9kV, 50MVA HTS cable with the cryogenic refrigeration system was finished. A full scale of HTS cable fabricated with 2nd generation wire is to be in service in KEPCO network. In this paper, a series of processes of the installation and operation test are introduced.

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