• Journal of Korean Society for Quality Management
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• v.27 no.4
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• pp.123-142
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• 1999

Conventional SPC assumes that observations are independent. Often in industrial practice, however, observations are not independent. A common approach to building control charts for autocorrelated data is to apply conventional SPC to the residuals from a time series model of the process or is to apply conventional SPC to the weighted or unweighted subgroup means. In this paper, we propose a robust CUSUM control scheme for the detection of level change, without model identification or subgrouping of autocorrelated data. The proposed CUSUM chart and other conventional control charts are compared by a Monte Carlo simulation. It is shown that the proposed CUSUM chart is more effective than conventional CUSUM chart when the process is autocorrelated.

• Proceedings of the Safety Management and Science Conference
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• 2013.04a
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• pp.581-591
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• 2013

제조공정에서 사용되어 지는 SPC(Statistical Process Control)관리 기법은 가피원인을 탐지하여 변동을 감소시키는 통계적 공정관리 시스템이다. SPC의 대표적인 관리 기법으로는 Shewhart관리도, Cusum관리도, EWMA관리도가 있으며 이러한 관리 기법들은 공정을 보다 안정적으로 관리 할 수 있도록 유지 및 예측하는데 사용 되어 진다. 하지만 제조 공정의 유형에 따라 샘플링 방법, 관리한계선 등을 다양하게 설정하여 보다 효율적인 관리를 모색하고 있다. 공정 형태에 따라 다양한 관리 방법과 분석 결과가 나타난다. 일반적으로 Xbar-R 관리도와 같은 Shewhart 관리도를 사용하지만 Batch 단위의 공정, 연속 공정의 라인에서 사용되기에는 부분적인 한계를 보이고 있다. 본 논문에서는 일반적인 관리도와 공정 변화에 민감하게 반응 할 수 있는 누적합 관리도와 지수가중치이동평균 관리도를 비교해 보고 작은 변동에 대한 탐지 능력이 우수한 지수가중치이동평균 관리도에 대한 연구동향과 사례를 분석하여 제조 공정에 적합한 관리 방법을 모색하고자 한다.

• Proceedings of the Safety Management and Science Conference
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• 2013.11a
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• pp.199-207
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• 2013

산업의 빠른 발전 속도에 따라 연구 개발도 함께 발전해야 한다. 따라서 현재 제조공정에 대한 품질 특성치의 분석방법으로 공정 모수의 작은 변화도 쉽게 탐지를 할 수 있는 EWMA 관리도와 Shewhart 관리도보다 공정 변화에 민감하게 탐지 가능한 CUSUM 관리도에 관한 연구가 많이 이루어지고 있다. 하지만 식스시그마 공정관리에 맞춘 평균, 불량률, 미세 분산을 동시에 감지할 수 있는 동시 관리 체계 연구는 많이 미흡하다. 본 연구에서는 기존의 CUSUM, EWMA 관리도 기법보다 빠른 이상 감지를 위해서 평균, 불량률, 분산 3가지가 동시에 관리되어질 수 있도록 Zp-s 관리도를 소개한다. Zp-s 관리도는 ARL을 통해 기존 관리도보다 민감함을 확인할 수 있다.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.33 no.2
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• pp.9-17
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• 2010

Complex products may present more than one type of defects and these defects are not always of equal severity. These defects are classified according to their seriousness and effect on product quality and performance. So, demerit systems are very effective systems to monitor the different types of defects. Recently, Kang et al.(2009) proposed the revised Demerit-CUSUM for the evaluation of the Demerit-CUSUM control chart performance exactly. In this paper, we present an advanced Demerit control chart using the double EWMA technique. The double EWMA technique is very efficient and strong method for process control where defects and nonconformities occur with various defect types. Moreover, we compare exact performance of Demerit-CUSUM, Demerit-EWMA and Demerit-DEWMA control chart according to changing sample size or mean shifts magnitude. By the result, we confirm that the performance of Demerit-DEWMA control chart is more than the performance of the Demerit-CUSUM and Demerit-EWMA control chart.

• Journal of Korean Society for Quality Management
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• v.49 no.4
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• pp.539-550
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• 2021

Purpose: The purpose of this study is to propose a multivariate CUSUM control chart that can detect the out-of-control state fast while monitoring the cross- and auto- correlated multivariate time series data. Methods: We first build models to estimate the observation data and calculate the corresponding residuals. After then, a multivariate CUSUM chart is applied to monitor the residuals instead of the original raw observation data. Vector Autoregression and Artificial Neural Net are selected for the modelling, and Separated-MCUSUM chart is selected for the monitoring. The suggested methods are tested under a number of experimental settings and the performances are compared with those of other existing methods. Results: We find that Artificial Neural Net is more appropriate than Vector Autoregression for the modelling and show the combination of Separated-MCUSUM with Artificial Neural Net outperforms the other alternatives considered in this paper. Conclusion: The suggested chart has many advantages. It can monitor the complicated multivariate data with cross- and auto- correlation, and detects the out-of-control state fast. Unlike other CUSUM charts finding their control limits by trial and error simulation, the suggested chart saves lots of time and effort by approximating its control limit mathematically. We expect that the suggested chart performs not only effectively but also efficiently for monitoring the process with complicated correlations and frequently-changed parameters.

• Journal of Korean Society for Quality Management
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• v.43 no.4
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• pp.521-532
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• 2015

Purpose: The purpose of this study is to compare two multivariate cumulative sum (MCUSUM) charts designed for spatio-temporal surveillance in terms of not only temporal detection performance but also spatial detection performance. Method: Experiments under various configurations are designed and performed to test two CUSUM charts, namely SMCUSUM and RMCUSUM. In addition to average run length(ARL), two measures of spatial identification accuracy are reported and compared. Results: The RMCUSUM chart provides higher level of spatial identification accuracy while two charts show comparable performance in terms of ARL. Conclusion: The RMCUSUM chart has more flexibility, robustness, and spatial identification accuracy when compared to those of the SMCUSUM chart. We recommend to use the RMCUSUM chart if control limit calibration is not an urgent task.

• Proceedings of the Safety Management and Science Conference
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• 2011.11a
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• pp.535-549
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• 2011

Control chart is most widely used in SPC(Statistical Process Control), Recently it is a critical issue that the standard control chart is not suitable to non-normal process with very small percent defective. Especially, this problem causes serious errors in the reliability procurement, such as semiconductor, high-precision machining and chemical process etc. Procuring process control technique for non-normal process with very small percent defective and perturbation is becoming urgent. Control chart technique in non-normal distribution become very important issue. In this paper, we investigate on research trend of control charts under non-normal distribution with very small percent defective and perturbation, and propose some variable-transformation methods applicable to CUSUM control charts in non-normal process.

• The Journal of Engineering Geology
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• v.19 no.3
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• pp.261-268
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• 2009

Tunnel measurements provide crucial information on the ground stability during the excavation, visualizing the ground behavioral characteristics with quantitative dada. Generally, the frequency of the measurements is greater during the early stage of the tunnelling process and reduced with time. However, there are no quantitative criteria established for either the activities, such as the time, location and frequency of the measurement or the management guidance, especially for the site of subtle and unexpected displacement during the excavation. It is, however, still challenging to assess behavioral characteristics of subtle and unexpected displacement after stabilization. In this study, we propose a new method to assess stability and to analysis the behavioral characteristics of subtle and unexpected displacement after stabilization using statistic control charts of displacements. We also present a test result on the applicability of control chart and CUSUM control chart to measured displacements.

• The Korean Journal of Applied Statistics
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• v.35 no.6
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• pp.725-737
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• 2022

In the standard assumption of statistical process monitoring (SPM) under consideration, the in-control region of the control parameter of quality characteristic consists of a single point. However, if small deviations from the ideal situation may not be of practical importance, the parametric space can consist of three regions: In-control, indifference, and out-of-control. In this paper, we propose two exponentially weighted moving average (EWMA) charting procedures applicable to the situation with three parameter regions, and compare the efficiency of the proposed procedures with the Shewhart chart and the cumulative sum (CUSUM) chart.

• Journal of the Korea Society of Computer and Information
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• v.25 no.12
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• pp.187-194
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• 2020

In today's process-oriented industries, such as semiconductor and petrochemical processes, autocorrelation exists between observed data. As a management method for the process where autocorrelation exists, a method of using the observations is to construct a batch so that the batch mean approaches to independence, or to apply the EWMA (Exponentially Weighted Moving Average) statistic of the observed value to the EWMA control chart. In this paper, we propose a method to determine the batch size of UBM (Unweighted Batch Mean), which is commonly used as a management method for observations, and a method to determine the optimal batch size based on ARL (Average Run Length) We propose a method to estimate the standard deviation of the process. We propose an improved control chart for processes in which autocorrelation exists.