• 제목/요약/키워드: CNC based Technology

검색결과 91건 처리시간 0.031초

개방형 컨트롤러를 갖는 공작기계에 적합한 진단 및 신호점검사례 (A Case Study on Diagnosis and Checking for Machine-Tools with an OAC)

  • 김동훈;송준엽;김경돈;김찬봉;김선호;고광식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.292-297
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    • 2004
  • The conventional computerized numerical controller (CNC) of machine tools has been increasingly replaced by a PC-based open architecture CNC (OAC) which is independent of the CNC vendor. The OAC and machine tools with OAC led the convenient environment where it is possible to implement user-defined application programs efficiently within CNC. Tis paper proposes a method of operational fault cause diagnosis which is based on the status of programmable logic controller (PLC) in machine tools with OAC. The operational fault is defined as a disability state occurring during normal operation of machine tools. The faults are occupied by over 70% of all faults and are also unpredictable as most of them occur without any warning. Two diagnosis models, the switching function (SF) and the step switching function (SSF), are propose in order to diagnose the fault cause quickly and exactly. The cause of an occurring fault is logically diagnosed through a fault diagnosis system (FDS) using the diagnosis models. A suitable interface environment between CNC and develope application modules is constructed in order to implement the diagnostic functions in the CNC domain. The diagnosed results were displayed on a CNC monitor for machine operators and provided to a remote site through a web browser. The result of his research could be a model of the fault cause diagnosis and the remote monitoring for machine tools with OAC.

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CNC선반에서 주축변위센서를 이용한 가공편심오차의 검출에 관한 연구 (A Study on Detection of Runout Eccentric Error Using CCS Sensor at CNC Lathe)

  • 양재생;맹희영
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.468-473
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    • 2002
  • This paper presents the methodology for measuring eccentricity of the cylindricaliy machined part using CCS(Cylindrical Capacity Spindle Sensor) signal in the CNC turning process. In order to investigate the relationships between CCS orbits and eccentricities, the initial conditions for various eccentricity state and machining process is applied to the experimental strategy. AS a result, it is considered the linearities of CCS signal and magnitude of eccentricity of machined cylindrical surfaces based on the possibility as a automatic detection apparatus for the CNC lathe.

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개방형 CNC를 응용한 하이브리드 머신 개발 (Hybrid Machine with Open Architecture Controller)

  • 김선호;김동훈;박정환;고태조;구태중
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.338-342
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    • 2003
  • Hybrid machine is based on hardware technologies of machine tool and software technologies of open architecture controller. In machining technology, combination technology of turning, milling, and grinding and in machining energy technology. combination of mechanical, electrical, and chemical technology are developed. This paper describes hybrid machine technology for combination of machining, on-machine measurement, on-machine CAM, and on-machine remote monitoring and control in open architecture controller environment. For on-machine measurement, non-contact measurement technology based on CAD information is developed. For on-machine CAM, interactive CAM program for automatic NC program generation and tool path simulation is developed. For generation on-machine remote monitoring and control, suitable interface method between web program and CNC is proposed. The developed hybrid machine technology is implemented in 3 axes milling machine for evaluation of operablity.

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다구찌 방법에 기초한 선삭에서 진원도에 영향을 미치는 인자에 관한 평가 (An Evaluation of Factors on the Influence Roundness in Turning Based on the Taguchi Method)

  • 강신길;이창호;장성민
    • 한국생산제조학회지
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    • 제20권4호
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    • pp.495-501
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    • 2011
  • The purpose of this study is to improve the roundness of CNC turning so that helps the operator to choose the right turning conditions to produce a product with the given parameters. This paper focuses on determining the optimal levels of machining factors for circular shaft with CNC turning. For this purpose, the optimization of factors is performed based on experimental design method. A design and analysis of experiments are conducted to study the effects of these factors on the roundness by using the SIN ratio, analysis of ANOVA, and F-test. Factors, namely, fixed pressure, wall thickness, depth of cut, and feed rate are optimized with consideration of the roundness. The boring tool used in this study is a tungsten carbide coated. The material of workpiece is Al6061 and the machining method is dry cutting.

Sloped-LOM 방식 3D 프린터를 이용한 비정형 EPS 거푸집 제작 공법 개발 (Development of Method for Manufacturing Freeform EPS Forms Using Sloped-LOM Type 3D Printer)

  • 안희재;이동윤;지우종;이우재;조훈희
    • 한국건축시공학회지
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    • 제20권2호
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    • pp.171-181
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    • 2020
  • 최근 비정형 건축물이 한 나라의 기술적 우월성을 나타내는 새로운 척도로 부상하기 시작하면서 비정형 건축물을 효율적으로 제작하는 기술이 중요해지고 있다. 하지만 기존의 목재, 철재 거푸집 등을 CNC 기술로 가공하여 비정형 거푸집을 제작하는 방식은 제작시간과 재료 비용 측면에서 한계점이 존재한다. 따라서 본 연구에서는 S-LOM 방식의 3D 프린팅 기술을 통한 비정형 EPS 거푸집 제작 공법을 개발하고 제작 프로세스를 제시하였다. 또한 실물 모형 시험을 통해 기존 CNC 밀링 기술과의 제작시간 및 정밀도에 대한 비교 분석을 실시하였다. 연구결과, S-LOM 방식의 3D 프린팅 기술을 활용할 경우 CNC 밀링 기술 대비 약 57.4%의 제작시간 단축 효과가 있었다. 또한 S-LOM 방식의 3D 프린팅 기술의 경우 설계도면 대비 약 20.5mm의 오차의 최대 절댓값이 발생하였다. 본 연구의 결과는 거푸집 제작시간과 정밀도 측면에서 S-LOM 방식 기술의 현장 적용 가능성을 확인하여, S-LOM 방식 기술의 개선 및 공법 활성화에 기여할 수 있을 것으로 사료된다.

서보 모터의 가감속을 고려한 NURBS 곡선의 실시간 직선 보간 (Real-time Line Interpolation of a NURBS Curve based on the Acceleration and Deceleration of a Servo Motor)

  • 이제필;이철수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.405-410
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    • 2001
  • In this paper, a new parametric curve interpolator is proposed based on a 3D(3-dimensional) NURBS curve. A free curve is generally divided into small linear segments or circular arcs in CNC machining. The method has caused to a command error, the limitation of machining speed, and the irregular machining surface. The proposed real-time 3D NURBS interpolator continuously generates a linear segment within the range of allowable acceleration/deceleration in the motion controller. Therefore, the algorithm calculates the curvature and the remained distance of a command curve for the smoothing machining. It is expected to attaining high speed and high precision machining in CNC Machine Tool.

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점진적 스마트 팩토리 환경 구축을 위한 CNC 절단 장비 기반 원격 제어 시스템 개발 (Development of Remote Control System based on CNC Cutting Machine for Gradual Construction of Smart Factory Environment)

  • 정진화;안동혁
    • 정보처리학회논문지:컴퓨터 및 통신 시스템
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    • 제8권12호
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    • pp.297-304
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    • 2019
  • 통신, 센서, 인공지능 등의 기술 발전으로 인해 스마트 팩토리 구축이 진행되고 있다. 스마트 팩토리는 기존의 자동화 공정에서 생산되는 데이터를 대상으로 기계 학습과 같은 지능화 기술을 활용해 효율적인 공정 제어를 목표로 한다. 스마트 팩토리로의 구축으로 인해 생산성이 높아지지만 비용도 높아진다. 따라서 소규모 업체들은 스마트 팩토리로 단계별 전환이 효율적이다. CNC 절단기 기반의 소규모 스마트 팩토리 구축을 위해서 본 논문에서는 기존 제조 장비의 데이터를 수집, 모니터링 및 제어할 수 있는 원격 제어 시스템을 제안한다. 원격 제어 시스템의 구조 및 설계와 효율적인 센싱 데이터 전송 방법 등을 제시하였다. 실현 가능성을 검증하기 위해 CNC 절단 장비를 대상으로 시스템을 구현하였고 기능을 검증하였다. 성능 평가를 위해 모니터링 웹 페이지 접속시간을 측정하였고, 구현된 시스템이 사용 가능한 수준이라는 것을 확인하였다.

Cellulose Nanocrystals as Advanced "Green" Materials for Biological and Biomedical Engineering

  • Sinha, Arvind;Martin, Elizabeth M.;Lim, Ki-Taek;Carrier, Danielle Julie;Han, Haewook;Zharov, Vladimir P.;Kim, Jin-Woo
    • Journal of Biosystems Engineering
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    • 제40권4호
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    • pp.373-393
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    • 2015
  • Background: Cellulose is a ubiquitous, renewable and environmentally friendly biopolymer, which has high promise to fulfil the rising demand for sustainable and biocompatible materials. Particularly, the recent progress in the synthesis of highly crystalline cellulose-based nanoscale biomaterials, namely cellulose nanocrystals (CNCs), draws significant attention from many research communities, ranging from bioresource engineering, to materials science and engineering, to biological and biomedical engineering to bionanotechnology. The feasibility of harnessing CNCs' unique biophysicochemical properties has inspired their basic and applied research, offering much promise for new biomaterials with diverse advanced functionalities. Purpose: This review focuses on vital issues and topics on the recent advances in CNC-based biomaterials with potential, in particular, for bionanotechnology and biological and biomedical engineering. The challenges and limitations of CNC technology are discussed as well as potential strategies to overcome them, providing an essential source of information in the exploration of possible and futuristic applications of the CNC-based functional "green" nanomaterials. Conclusion: CNCs offer exciting possibilities for advanced "green" nanomaterials, driving innovative research and development in a wide range of fields, including biological and biomedical engineering.

마이크로 및 메조 가공을 위한 소형공작기계 개발 (Development of a miniaturized machine tool for machining a micro/meso scale structure)

  • 박성령;이재하;양승한
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1907-1910
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    • 2003
  • Miniaturized machine tool can be used to produce 3D features based on CNC and PC-NC technology in the micro/meso scale. Wide applications of CNC technology are developed and there are lots of know-hows in the cutting process and their CNC application. It helps micro/meso scale structure to machine components, which can be used directly for practical applications. In the present research, as the machine tool is miniaturized, the manufacturing machine tools costs less when compared to the equipment used in other micromachining technologies. Moreover, with advancement of micro tool technology, the cutting process can be used to produce micro/meso scale parts. In conclusion, the proposed system can reduce the cost by utilizing the current machining technology, and as a result, complex micro/meso parts can be produced efficiently with high productivity.

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