• Title/Summary/Keyword: CFRP(carbon fiber reinforced plastics)

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Evaluation of Contact Resistance between Carbon Fiber/Epoxy Composite Laminate and Printed Silver Electrode for Damage Monitoring (손상 감지 모니터링을 위한 탄소섬유 복합재료와 인쇄된 은 전극 사이의 접촉저항 평가)

  • Jeon, Eun-Beom;Takahashi, Kosuke;Kim, Hak-Sung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.5
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    • pp.377-383
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    • 2014
  • An addressable conducting network (ACN) makes it possible to monitor the condition of a structure using the electrical resistance between electrodes on the surface of a carbon fiber reinforced plastics (CFRP) structure. To improve the damage detection reliability of the ACN, the contact resistances between the electrodes and CFRP laminates needs to be minimized. In this study, silver nanoparticle electrodes were fabricated via printed electronics techniques on a CFRP composite. The contact resistance between the silver electrodes and CFRP were measured with respect to various fabrication conditions such as the sintering temperature of the silver nano-ink and the surface roughness of the CFRP laminates. The interfaces between the silver electrode and carbon fibers were observed using a scanning electron microscope (SEM). Based on this study, it was found that the lowest contact resistance of $0.3664{\Omega}$ could be achieved when the sintering temperature of the silver nano-ink and surface roughness were $120^{\circ}C$ and 0.230 a, respectively.

Acoustic Emission Monitoring of Compression-after-Impact Test of Nano-Particles-Coated CFRP Damaged by Simulated Lightning Strikes (나노입자 코팅 CFRP의 모의 낙뢰 충격손상 후 압축시험에서의 음향방출 거동)

  • Shin, Jae-Ha;Kwon, Oh-Yang;Seo, Seong-Wook
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.1
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    • pp.62-67
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    • 2011
  • Nanoparticles-coated and impact-damaged carbon-fiber reinforced plastics(CFRP) laminates were tested under compression-after-impact(CAI) mode and the propagation of damage due to compressive loading has been monitored by acoustic emission(AE). The impact damage was induced not by mechanical loading but by a simulated lightning strike. CFRP laminates were made of carbon prepregs prepared by coating of conductive nano-particles directly on the fibers and the coupons were subjected to simulated lightning strikes with a high voltage/current impulse of 10~40 kA within a few microseconds. The effects of nano-particles coating and the degree of damage induced by the simulated lightning strikes on the AE activities were examined, and the relationship between the compressive residual strength and AE behavior has been evaluated in terms of AE event counts and the onset of AE activity with the compressive loading. The degree of impact damage was also measured in terms of damage area by using ultrasonic C-scan images. From the results assessed during the CAI tests of damaged CFRP showed that AE monitoring appeared to be very useful to differentiate the degree of damage hence the mechanical integrity of composite structures damaged by lightning strikes.

Fracture Toughness and AE Behavior of Impact-Damaged CFRP (탄소섬유복합재료의 충격 손상에 따른 파괴 인성과 AE 특성)

  • Lee, S.G.;Nam, K.W.;Oh, S.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.2
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    • pp.81-88
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    • 1997
  • Impact behavior of carbon fiber reinforced plastics (CFRP) laminates were evaluated with tension test and compact tension test. A steel ball launched by an air gun collides against CFRP laminates to generate impact damage of relatively low energy. The static tensile and fracture toughness tests were performed to evaluate the residual strength and the AE behavior of impact-damaged laminates. As a results, it was found that the static strength, the fracture toughness and the AE-event count were decreased with increasing of impact velocity and delamination area, and to have a different strength ratio and fracture toughness ratio for each stacking method. And also, it was confirmed that strength and fracture toughness of impact-damaged CFRP laminates could be evaluated and analyzed quantitatively by AE techniques.

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Analysis of Bending characteristics of Autoclave Forming CFRP Structural Members

  • Kim, Jung-Ho;Kim, Ji-Hoon
    • Journal of Korea Foundry Society
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    • v.28 no.4
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    • pp.175-178
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    • 2008
  • 우주선, 항공기, 수송차량 등은 기능은 집적 다양화 그리고 성능의 고도와 됨에 따라 에너지 효율성을 위해 구조부재의 경량화가 중요성은 증가되고 있다. 경량화 구조부재 재료 중에는 알루미늄 합금, 세라믹, 복합재료 등이 개발되어 우주선, 항공기, 수송차량 구조부재에 적용하기 위한 많은 연구가 이루어지고 있다. 이들 중, 20세기 초 알루미늄합금이 초 경량화 구조부재로서 많이 이용되었다. 본 논문에서는 경량화 재료 중 이방성을 가지는 복합재료를 구조부재에 적용하였다. 그러나 구조부재에 적용되기 위한 이방성 복합 재료는 강한 충격 이후 취성의 특징 때문에 하중과 흡수에너지가 급속히 감소하는 단점을 가지고 있다. 그래서 이방성 복합재료의 각 층간을 완전히 접합하여 성질이 매우 우수한 부재를 제작할 수 있는 Autoclave 성형법으로 제작하였다. 이방성 복합재료 중 CFRP를 설계 메커니즘 변수에 따라 Autoclave 성형을 하고 하중과 흡수에너지가 높음 평가하기 위해 굽힘실험을 하였다.

The Study on the Axial Collapse Characteristics of Composite Thin-Walled Members for Vehicles (차체구조용 복합재 박육부재의 축압괴 특성에 관한 연구)

  • 김영남;차천석;양인영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.195-200
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    • 2001
  • Composites have wide applications in aerospace vehicles and automobiles because of the inherent flexibility in their design for improved material properties. Composite tribes in particular, are potential candidates for their use as energy absorbing elements in crashworthiness applications due to their high specific energy absorbing capacity and the stroke efficiency. Their failure mechanism however is highly complicated and rather difficult to analyze. This includes fracture in fibres, in the matrix and in the fibre-matrix interface in tension, compression and shear. The purpose of this study is to investigate the energy absorption characteristics of CFRP(Carbon Fiber Reinforced Plastics) tubes on static and impact tests. Static compression tests have been carried out using the static testing machine and impact tests have been carried out using the vertical crushing testing machine. Interlaminar number affect the energy absorption capability of CFRP tubes. Also, theoretical and experimental have the same value.

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An Experimental Study on the Impact Collapse Characteristics of CFRP Composite Circular Structures (탄소섬유강화 복합재료 원통부재의 충격압궤특성에 관한 실험적 연구)

  • 김영남;양현수
    • Journal of the Korea Safety Management & Science
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    • v.3 no.1
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    • pp.127-137
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    • 2001
  • Because of the inherent flexibility in their design for improved material properties, composites have wide applications in aerospace vehicles and automobiles. The purpose of this study is to investigate the energy absorption characteristics of CFRf (Carbon Fiber Reinforced Plastics) tubes on static and impact tests. Static compression tests have been carried out using the static testing machine(Shin-gang buckling testing machine) and impact compression tests have been carried out using the vertical crushing testing machine. When such tubes were subjected to crushing loads, the response is complex and depends on the interaction between the different mechanisms that control the crushing process. The collapse characteristics and energy absorption were examined. Trigger and interlaminar number affect the energy absorption capability of CFRP tubes.

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Tensile strength of unidirectional CFRP laminate under high strain rate

  • Taniguchi, Norihiko;Nishiwaki, Tsuyoshi;Kawada, Hiroyuki
    • Advanced Composite Materials
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    • v.16 no.2
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    • pp.167-180
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    • 2007
  • The tensile strength of unidirectional carbon fiber reinforced plastics under a high strain rate was experimentally investigated. A high-strain-rate test was performed using the tension-type split Hopkinson bar technique. In order to obtain the tensile stress-strain relations, a special fixture was used for the impact tensile specimen. The experimental results demonstrated that the tensile modulus and strength in the longitudinal direction are independent of the strain rate. In contrast, the tensile properties in the transverse direction and the shear properties increase with the strain rate. Moreover, it was observed that the strain-rate dependence of the shear strength is much stronger than that of the transverse strength. The tensile strength of off-axis specimens was measured using an oblique tab, and the experimental results were compared with the tensile strength predicted based on the Tsai-Hill failure criterion. It was concluded that the tensile strength can be characterized quite well using the above failure criterion under dynamic loading conditions.

Conductive Properties of Thermoplastic Carbon Fiber Reinforced Plastics Highly Filled with Carbon Fiber Fabrics and Conductive Carbon Fillers (탄소섬유 직물 및 전도성 탄소 필러가 고충진 된 열가소성 탄소섬유강화플라스틱의 전도 특성)

  • Kim, Seong Yun;Noh, Ye Ji;Jang, Ji-un;Choi, Seong Kyu
    • Composites Research
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    • v.34 no.5
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    • pp.290-295
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    • 2021
  • The application of lightweight structural composites to automobiles as a solution in line with global fuel economy regulations to curb global warming is recognized as a megatrend. This study was conducted to provide a technical approach that can respond to the issue of replacing parts that require conductive properties to maximize the application of thermoplastic carbon fiber reinforced plastics (CFRPs), which are advantageous in terms of repair, disposal and recycling. By utilizing the properties of the low-viscosity polymerizable oligomer matrix, it was possible to prepare a thermoplastic CFRP exhibiting excellent impregnation properties while uniformly mixing the conductive filler. Various carbon-based conductive fillers such as carbon black, carbon nanotubes, graphene nanoplatelets, graphite, and pitch-based carbon fibers were filled up to the maximum content, and electrical and thermal conductive properties of the fabricated composites were compared and studied. It was confirmed that the maximum incorporation of filler was the most important factor to control the conductive properties of the composites rather than the type or shape of the conductive carbon filler. Experimental results were observed in which it might be advantageous to apply a one-dimensional conductive carbon filler to improve electrical conductivity, whereas it might be advantageous to apply a two-dimensional conductive carbon filler to improve thermal conductivity. The results of this study can provide potential insight into the optimization of structural design for controlling the conductive properties of thermoplastic CFRPs.

Structural health monitoring of CFRPs using electrical resistance by reduced peripheral electrodes

  • Park, Young-Bin;Roh, Hyung Doh;Lee, In Yong
    • Smart Structures and Systems
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    • v.28 no.6
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    • pp.737-744
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    • 2021
  • In this study, structural health monitoring (SHM) methods of carbon fiber reinforced plastics (CFRPs) were investigated using electrical resistance. The developed sensing technique monitored electrical resistance in accordance with the impact damage of a CFRP. The changes in electrical resistances with multiple electrode sets enabled SHM without extra sensors so that this technique can be called self-sensing. Moreover, this study proposed electrodes only at peripheral side of a structure to minimize the number of electrodes compared to those in an array which has square number of sensors as the sensing area increases. For the intensive investigation, electromechanical sensitivity in terms of electrode distance was analyzed and optimized under drop weight impact testing. Then, SHM methods with electrodes in an array and electrodes in peripheral edges were comparatively investigated. The developed methods successfully localized impact damages into 2D coordinates. Furthermore, damage severity can be shown with a damage map by calculating electrical resistance change ratio. Therefore, structural health self-sensing system using electrical resistance was successfully developed with the minimum number of electrodes.

Structural Analysis of Composite Partition Panel according to Weaving Methods (직조 방법에 따른 복합재 파티션 패널의 구조 해석)

  • Kang, Ji Heon;Kim, Kun Woo;Jang, Jin Seok;Lee, Jae Jin;Mun, Ji Hun;Kang, Da Kyung;Ahn, Min Su;Lee, Jae Wook
    • Composites Research
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    • v.33 no.3
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    • pp.140-146
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    • 2020
  • The purpose of this paper is to examine the possibility of weight reduction by changing the partition panel of vehicle from an existing aluminum material to carbon fiber reinforced plastics. Three weaving methods (plain, twill and satin) were used in the manufacture of composite materials, and they were produced and tested to derive their material properties. The analysis model of composite partition panel for torsional conditions was developed and the structural stability and system stiffness were evaluated according to Tsai-Hill failure criteria. With design variables for fiber orientation angles and stacking sequence, evolutional optimal algorithm was performed and as the results, the optimal composite partition panel was designed. In addition, the structural analysis results for strength and specific stiffness were compared with aluminum partition panels and composite partition panels to verify the possibility of weight reduction.