• Title/Summary/Keyword: CAE Analysis

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Design of Compressor Loop Pipe Using CAE (CAE에 의한 압축기 배관의 설계)

  • 박성근;조성욱;김형석;임금식
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1993.04a
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    • pp.71-74
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    • 1993
  • The purpose of this paper is that the compressor design engineers reduce a development term with CAE approach. By using CAE, geometries for various type of piping systems can be constructed interactively and the Vibration Characteristics and Stress distribution are analyzed by FEM. Sensitivity and structural modification analysis capability are also used to reduce the total number of prototypes. An example is shown to validate the effectiveness of this system.

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Automatic Generation of CAD/CAE Model for a Stamping Die Rounding Optimization (스탬핑 금형의 라운딩 형상 최적화를 위한 CAD/CAE 모델 자동 생성)

  • Lee, Kang-Soo;Lee, Sang-Hun;Yin, Jeong-Je
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.269-274
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    • 2001
  • In order to reduce trial-and-errors in the die design and production, CAE systems for analysis of stamping tools have been introduced at the initial design stage recently. For optimal design, the CAE engineers may need to correct the meshes generated by automatic mesh generation programs. However, they may need help of CAD engineers as they are usually not skilled in manipulation of CAD systems. In order to get around these problems, automatic shell mesh modification method is proposed, which utilizes existing CAD/CAE package (in this study, I-DEAS) without user interaction. The developed method and optimization techniques are applied to a stamping die rounding optimization problem. The optimization results show that the manpower and the time required at virtual tryout can be reduced by using the developed systems.

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CAE Analysis and Optimization of Injection Molding for a Mobile Phone Cover (휴대폰 커버 사출성형의 CAE 해석 및 최적화)

  • Park, Ki-Yoon;Kim, Hyeon-Seong;Kang, Jin-Hyun;Park, Jong-Cheon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.60-65
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    • 2012
  • This paper deals with an CAE analysis and optimization of injection molding for a mobile phone cover. Two design goals are established in the optimization; one is to switch over the feed system from cold runner to hot runner for the purpose of reducing material costs, and the other is to minimize the warpage in order to improve product quality. By the full-factorial experiments for design parameters, we showed that the cold runner design could be changed to the hot runner design by replacing the current resin with a new resin of higher fluidity. In addition, we could significantly reduce the warpage of the cover product under the hot runner system by optimizing packing pressure and packing time.

A study on the motorcycle lear cowl injection molding by CAE analysis (CAE 해석을 이용한 오토바이 리어카울 사출성형에 관한 연구)

  • Sung, Si-Myung;Jung, Sang-Jun
    • Design & Manufacturing
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    • v.13 no.4
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    • pp.34-39
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    • 2019
  • In this paper, in order to improve the formability and quality of the injection molded parts in the molds for molding the motorcycle rear cowl injection molded parts with different volumes at the same time, the flow of the molded parts is changed through the injection molding CAE analysis by changing the gate position, runner size and position. It is to find the optimum gate position, the diameter of the runner and the position where the balance is equal. The molded article formed by the optimization resulted in the uniformity of the molten resin at the same time at the corner of the product, thereby maintaining the flow balance favorable for mass production at lower injection pressure.

CAE Procedure of Engine Balance Shaft Housing for Prediction of Durability (엔진 밸런스 샤프트 하우징의 내구성 평가를 위한 CAE 절차 개발)

  • Choi, Hang-Jip
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.133-138
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    • 2007
  • The balance shaft housing in the recent engines tends to have the high cycle fatigue crack caused by increased engine power. In this paper, a CAE procedure is introduced to predict the durability of the balance shaft housing. The procedure is performed through two analysis steps. In the first step, the multibody dynamic simulation is used to obtain more accurate loading boundary conditions applied to the finite element model for the following step. Next, the finite element analysis is performed to predict the durability of the balance shaft housing through the calculation of the safety factor. Through this CAE procedure, the revised balance shaft housing was developed to improve the durability. And the durability of the housing was confirmed experimentally.

Prediction of Weight of Spiral Molding Using Injection Molding Analysis and Machine Learning (사출성형 CAE와 머신러닝을 이용한 스파이럴 성형품의 중량 예측)

  • Bum-Soo Kim;Seong-Yeol Han
    • Design & Manufacturing
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    • v.17 no.1
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    • pp.27-32
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    • 2023
  • In this paper, we intend to predict the mass of the spiral using CAE and machine learning. First, We generated 125 data for the experiment through a complete factor design of 3 factors and 5 levels. Next, the data were derived by performing a molding analysis through CAE, and the machine learning process was performed using a machine learning tool. To select the optimal model among the models learned using the learning data, accuracy was evaluated using RMSE. The evaluation results confirmed that the Support Vector Machine had a good predictive performance. To evaluate the predictive performance of the predictive model, We randomly generated 10 non-overlapping data within the existing injection molding condition level. We compared the CAE and support vector machine results by applying random data. As a result, good performance was confirmed with a MAPE value of 0.48%.

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Design of BLDC Spindle Motor using CAE/CAT (CAE/CAT를 이용한 BLDC 스핀들 모터 설계)

  • 왕세명;기성현;정성천
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.154-159
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    • 1998
  • In this paper, BLDC spindle motor is designed using CAE/CAT to reduce structural vibration. Motor is modeled and analyzed using a finite element analysis (FEA) program and correlated to the results of modal test. Design sensitivity analysis (DSA) of frequency is carried out and validated by the modal test of modified motor manufactured. This study shows that simulation-based design can improve quality with reduced development time.

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Evaluation and Optimization of Power Electronic Converters using Advanced Computer Aided Engineering Techniques

  • Oza, Ritesh;Emadi, Ali
    • Journal of Power Electronics
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    • v.3 no.2
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    • pp.69-80
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    • 2003
  • Computer aided engineering (CAE) is a systematic approach to develop a better product/application with maximum possible options and minimum transition time. This paper presents a comprehensive feasibility analysis of various CAE techniques for evaluation and optimization of power electronic converters and systems. Different CAE methods for analysis, design, and performance improvement are classified. In addition, their advantages compared to the conventional workbench experimental methods are explained in detail and through examples.

A Study on the Structural Analysis & Design Optimization Using Automation System Integrated with CAD/CAE (통합된 CAD/CAE 자동화 System을 이용한 구조강도해석 및 설계최적화에 관한 연구)

  • Yoon J.M.;Won J.H.;Kim J.S.;Choi J.H
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.2
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    • pp.128-137
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    • 2006
  • In this paper, a CAD/CAE integrated optimal design system is developed, in which design and analysis process is automated using CAD/CAE softwares for a complex model in which the modeling by parametric feature is not easy to apply. Unigraphics is used for CAD modeling, in which the process is automated by using UG/Knowledge Fusion for modeling itself and UG/Open API function for the other functions respectively. Structural analyses are also carried out automatically by ANSYS using the imported parasolid model. The developed system is applied for the PLS(Plasma Lighting System) consisting of more than 20 components, which is a next generation illumination system that is used to illuminate stadium or outdoor advertizing panel. The analyses include responses by static, wind and impact loads. As a result of analyses, tilt assembly, which is a link between upper and lower body, is found to be the most critical component bearing higher stresses. Experiment is conducted using MTS to validate the analysis result. Optimization is carried out using the software Visual DOC for the tilt assembly to minimize material volume while maintaining allowable stress level. As a result of optimization, the maximum stress is reduced by 57% from the existing design, though the material volume has increased by 21%.