CAE Procedure of Engine Balance Shaft Housing for Prediction of Durability

엔진 밸런스 샤프트 하우징의 내구성 평가를 위한 CAE 절차 개발

  • Choi, Hang-Jip (Hyundai & Kia Corporate, Research & Development Division)
  • Published : 2007.01.01

Abstract

The balance shaft housing in the recent engines tends to have the high cycle fatigue crack caused by increased engine power. In this paper, a CAE procedure is introduced to predict the durability of the balance shaft housing. The procedure is performed through two analysis steps. In the first step, the multibody dynamic simulation is used to obtain more accurate loading boundary conditions applied to the finite element model for the following step. Next, the finite element analysis is performed to predict the durability of the balance shaft housing through the calculation of the safety factor. Through this CAE procedure, the revised balance shaft housing was developed to improve the durability. And the durability of the housing was confirmed experimentally.

Keywords

References

  1. St. Huegen, G. Warren, R. Menne, J. Wolschendorf, M. Schwarderlapp and C. Schoenherr, 'A New 2.3L DOHC Engine with Balance Shaft Housing Steps of Refinement and Optimization,' SAE 970921, 1997
  2. D. Meek and M. Roberts, 'Balance Shaft Conversion of a Four Cylinder Engine The Challenges of Packaging and Mechanical Integration,' SAE 981084, 1998
  3. M. Prandstotter, H. Reiner and M. Steinbatz, 'Simulation of an Engine Speed-Up Run: Integration of MBS-FE-EHD-Fatigue,' ADAMS User Conference, London, 2002
  4. G. Steinwender, C. Gaiger and B. Unger, 'Improving the Life Time of Dynamically Loaded Components by Fatigue Simulation,' SAE 982220, 1998
  5. A. Carpinteri and A. Spagnoli, 'Multiaxial High-cycle Fatigue Criterion for Hard Metals,' Int'l J. Fatigue, Vol.23, pp.135-145, 2001
  6. W. Eichlseder and B. Unger, 'Prediction of the Fatigue Life with the Finite Element Method,' SAE 940245, 1994