• Title/Summary/Keyword: C/C composites

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Interfacial Characteristics and Mechanical Properties of HPHT Sintered Diamond/SiC Composites (초고압 소결된 다이아몬드/실리콘 카바이드 복합재료의 계면특성 및 기계적 특성)

  • Park, Hee-Sub;Ryoo, Min-Ho;Hong, Soon-Hyung
    • Journal of Powder Materials
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    • v.16 no.6
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    • pp.416-423
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    • 2009
  • Diamond/SiC composites are appropriate candidate materials for heat conduction as well as high temperature abrasive materials because they do not form liquid phase at high temperature. Diamond/SiC composite consists of diamond particles embedded in a SiC binding matrix. SiC is a hard material with strong covalent bonds having similar structure and thermal expansion with diamond. Interfacial reaction plays an important role in diamond/SiC composites. Diamond/SiC composites were fabricated by high temperature and high pressure (HPHT) sintering with different diamond content, single diamond particle size and bi-modal diamond particle size, and also the effects of composition of diamond and silicon on microstructure, mechanical properties and thermal properties of diamond/SiC composite were investigated. The critical factors influencing the dynamics of reaction between diamond and silicon, such as graphitization process and phase composition, were characterized. Key factor to enhance mechanical and thermal properties of diamond/SiC composites is to keep strong interfacial bonding at diamond/SiC composites and homogeneous dispersion of diamond particles in SiC matrix.

Effect of Si Addition on Resistivity of Porous SiC-Si Composite for Heating Element Application (다공성 SiC-Si 복합체의 전기비저항에 미치는 Si 첨가량의 영향)

  • Jun, Shinhee;Lee, Wonjoo;Kong, Young-Min
    • Korean Journal of Materials Research
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    • v.25 no.5
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    • pp.258-263
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    • 2015
  • To fabricate porous SiC-Si composites for heating element applications, both SiC powders and Si powders were mixed and sintered together. The properties of the sintered SiC-Si body were investigated as a function of SiC particle size and/or Si particle contents from 10 wt% to 40 wt%, respectively. Porous SiC-Si composites were fabricated by Si bonded reaction at a sintering temperature of $1650^{\circ}C$ for 80 min. The microstructure and phase analysis of SiC-Si composites that depend on Si particle contents were characterized using scanning electron microscope and X-ray diffraction. The electrical resistivity of SiC-Si composites was also evaluated using a 4-point probe resistivity method. The electrical resistivity of the sintered SiC-Si body sharply decreased as the amount of Si addition increased. We found that the electrical resistivity of porous SiC-Si composites is closely related to the amount of Si added and at least 20 wt% Si are needed in order to apply the SiCSi composites to the heating element.

Effects of Boride on Properties of SiC Composites (SiC계 복합체의 특성에 미치는 Boride의 영향)

  • Shin, Yong-Deok;Ju, Jing-Young;Jeon, Jae-Duck;So, Byung-Moon;Lee, Dong-Yoon
    • Proceedings of the KIEE Conference
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    • 2004.11a
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    • pp.191-193
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    • 2004
  • The composites were fabricated, respectively, using 61vol.% SiC-39vol.% $TiB_2$ and using 61vol.% SiC-39vol.% $ZrB_2$ powders with the liquid forming additives of 12wt% $Al_2O_3+Y_2O_3$ by hot pressing annealing at $1650^{\circ}C$ for 4 hours. Reactions between SiC and transition metal $TiB_2$, $ZrB_2$ were not observed in this microstructure. The result of phase analysis of composites by XRD revealed SiC(6H, 3C), $TiB_2$, $ZrB_2$ and $YAG(Al_5Y_3O_{12})$ crystal phase on the SiC-$TiB_2$, and SiC-$ZrB_2$ composites. The ${\beta}\;{\alpha}$-SiC phase transformation was occurred on the $SiC-TiB_2$, $SiC-ZrB_2$ composites. The relative density, the flexural strength and Young's modulus showed respectively value of 98.57%, 226.06Mpa and $86.37{\times}10^3Mpa$ in SiC-$ZrB_2$ composites.

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Microstructure and Properties of TiC-Inconel 718 Metal Matrix Composites Fabricated by Liquid Pressing Infiltration Process (용융가압함침 공정으로 제조된 고체적률 TiC-Inconel 718 금속복합재료의 미세조직 및 특성)

  • Cho, Seungchan;Lee, Yeong-Hwan;Ko, Seongmin;Park, Hyeonjae;Lee, Donghyun;Shin, Sangmin;Jo, Ilguk;Lee, Sang-Bok;Lee, Sang-Kwan
    • Composites Research
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    • v.32 no.3
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    • pp.158-162
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    • 2019
  • Titanium carbide (TiC) reinforced Inconel 718 matrix composites were successfully fabricated by a novel liquid pressing infiltration process. Microstructure and mechanical properties of the fabricated 55 vol% TiC-Inconel 718 composite are analyzed. The composite exhibits superior mechanical properties, such as hardness and compressive strength as compared with Inconel 718. It is believed that Mo and Nb, which are alloying elements in the matrix, diffuse and solidify into the TiC reinforcement, resulting in generation of core-rim structure with excellent interfacial properties.

Properties of Pressureless Sintered SiC-$TiB_2$ Electroconductive Composites (무가압 소결법에 의한 SiC-$TiB_2$계 도전성 복합체의 특성)

  • Park, Mi-Lim;Ju, Jin-Young;Shin, Yong-Deok;So, Byung-Moon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.05c
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    • pp.118-122
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    • 2001
  • The ${\beta}-SiC+TiB_2$ ceramic electroconductive composites were pressureless-sintered and annealed by adding 12wt% $Al_2O_3+Y_2O_3$(6 : 4wt%) powder as a function of sintering temperature. The relative density is over 78.83% of the theoretical density and increased with increasing sintering temperature. The phase analysis of the composites by XRD revealed of $\alpha$-SiC(6H), $TiB_2$, $Al_5Y_2O_{12}$ and $\beta$-SiC(15R). Flexural strength showed the highest of 140 MPa for composites sintered at $1900^{\circ}C$. The vicker's hardness increased with increasing sintering temperature and showed the highest of 4.07 GPa at $1900^{\circ}C$. Owing to YAG, the fracture toughness showed the highest of 4.07 $MPa{\cdot}m^{1/2}$ for composites at $1900^{\circ}C$. The electrical resistivity was measured by the Pauw method from $25^{\circ}C$ to $700^{\circ}C$. The electrical resistivity of the composites showed the PTCR(Positive Temperature Coefficient Resistivity).

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The Effect of Extrusion Temperature and Die Angle on Mechanical Properties of $SiC_p$/2024Al Composites Fabricated by Powder Extrusion Method (분말압출법으로 제조된 $SiC_p$/2024Al 복합재료에 있어서 압출온도와 다이각이 기계적 성질에 미치는 영향)

  • 성병진
    • Journal of Powder Materials
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    • v.2 no.1
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    • pp.44-52
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    • 1995
  • Effects of the extrusion temperature and die angle on the tensile properties of SiCIyAl composites in powder extrusion have been investigated. SiCP/Al composites were extruded at various extrusion temperatures (450, 500, $550^{\circ}C$) under the extrusion ratio of 25 : 1. The ram speed was maintained at 13 cm/min for all the extrusion conditions. The surface of the extruded rod appeared to be smooth without tearing at 450 and 50$0^{\circ}C$, whereas it was very rough due to tearing at $550^{\circ}C$. It was found that the tensile strength and elongation of the composites extruded at $500^{\circ}C$ are greater than those of composites extruded at $450^{\circ}C$ This is due to the easier plastic deformation of composite extruded at $500^{\circ}C$, compared with the composites extruded at $450^{\circ}C$. The effect of die angle was examined under 20=60, 120, $180^{\circ}$die angles at extrusion temperature of $500^{\circ}C$ under 25:1 extrusion ratio. The tensile strength of the composites extruded with 20=$60^{\circ}$approved to be higher than that of the composties extruded with 28 : 120 and $180^{\circ}$This is attributable to the higher extrusion pressure, which mixed composite powders could be densely consolidated at elevated temperatures, resulting from high friction force between billet and sliding surface of conical die.

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Development of Continuous SiC Fiber Reinforced Magnesium Composites Using Liquid Pressing Process (액상가압성형 공정을 이용한 SiC 연속섬유 강화 마그네슘 복합재료 개발)

  • Cho, Seungchan;Lee, Donghyun;Lee, Young-Hwan;Shin, Sangmin;Ko, Sungmin;Kim, Junghwan;Kim, Yangdo;Lee, Sang-Kwan;Lee, Sang-Bok
    • Composites Research
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    • v.33 no.5
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    • pp.247-250
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    • 2020
  • In this study, the possibility of manufacturing a magnesium (Mg) composites reinforced with continuous silicon carbide (SiC) fibers was examined using a liquid pressing process. We fabricated uniformly dispersed SiC fiberAZ91 composites using a liquid phase pressing process. Furthermore, the precipitates were controlled through heat treatment. As a continuous Mg2Si phase was formed at the interface between the SiC fiber and the AZ91 matrix alloy, the interfacial bonding strength was improved. The tensile strength at room temperature of the prepared composite was 479 MPa, showing excellent mechanical properties.

Mechanical and Electrical Properties of Hot-Pressed Silicon Carbide-Titanium Carbide Composites (고온가압소결한 SiC-TiC 복합체의 기계적, 전기적 특성)

  • 박용갑
    • Journal of the Korean Ceramic Society
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    • v.32 no.10
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    • pp.1194-1202
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    • 1995
  • The influences of TiC additions to the α-SiC on microstructural, mechanical, and electrical properties were investigated. Electrical discharge machinability of SiC-TiC composites was also studied. Samples were prepared by adding 30, 45, 60 wt.% TiC particles as a second phase to a SiC matrix. Sintering of SiC-TiC composites was done by hot pressing under a vacuum atmospehre from 1000 to 2000℃ with a pressure of 32 MPa and held for 90 minutes at 2000℃. Samples obtained by hot pressing were fully dense with the relative densities over 99% except 60wt.% TiC samples. Flexural strength and fracture toughness of the samples were increased with the TiC content. In case of SiC samples containing 45 wt.% TiC, the fracture toughness showed 90% increase compared to that of monolithic SiC sample. The crack propagation and crack deflection were observed with a SEM for etched samples after Vicker's indentation. The electrical resistivities of SiC-TiC composites were measured utilizing the four-point probe. The electrical dischage machining of composites was also conducted to evaluate the machinability.

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Estimation of the Properties for the $SiC-TiB_2$ Electroconductive Ceramic Composites by YAG and Porosity (YAG와 기공에 의한 $SiC-TiB_2$ 전도성세라믹 복합체의 특성 평가)

  • Sin, Yong-Deok;Lee, Dong-Yun
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.50 no.11
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    • pp.544-549
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    • 2001
  • The mechanical and electrical properties of the hot-pressed and pressureless annealed SiC-39vo1.%TiB$_2$electroconductive ceramic composites were investigated as functions of the liquid additives of $Al_2O_3+Y_2O_3$ and the sintering temperature. The result of phase analysis for the SiC-39vo1.%TiB$_2$ composites by XRD revealed $\alpha -SiC(6H),\; TiB_2,\; and YAG(Al_5Y_3O_{12})$ crystal phase. The relative density of SiC-39vo1.% $TiB_2$ composites was increased with increased $Al_2O_3+Y_2O_3$ contents. The fracture toughness showed the highest value of $7.8 MPa.m_{1/2}$ for composites added with 12 wt% $Al_2O_3+Y_2O_3$additives at $1750^{\circk}C$. The electrical resistivity of the SiC-39vo1.%$TiB_2$composites was all positive temperature coefficient resistance(PTCR) in the temperature range of $25S^{\circ}C \;to\; 700^{\circ}C$.

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Development of a Metal Cladding with Protective SiC Composites and the Characteristics on High temperature Oxidation (SiC 복합체 보호막 금속 피복관의 개발 및 고온산화 특성 분석)

  • Noh, Seonho;Lee, Dong-hee;Park, Kwangheon
    • Journal of the Korean institute of surface engineering
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    • v.48 no.5
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    • pp.218-226
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    • 2015
  • The goal of this study is to investigate a metal cladding that contains SiC composites as a protective layer and analysis the characteristics of the specimens on high temperature oxidation To make SiC composites, the current process needs a high temperature (about $1100^{\circ}C$) for the infiltration of fixing materials such as SiC. To improve this situation, we need a low temperature process. In this study, we developed a low temperature process for making SiC composites on the metal layer, and we have made two kinds: cladding with protective SiC composites made by polycarbosilane(PCS), and a PCS filling method using supercritical carbon dioxide. A corrosion test at $1200^{\circ}C$ in a mixed steam and Ar atmosphere was performed on these specimens. The result show that the cladding with protective SiC composites have excellent oxidation suprression rates. This study can be said to have developed new metal cladding with enhanced durability by using SiC composite as protective films of metal cladding instead of simple coating film.