• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.4
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• pp.271-277
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• 2017

In this paper, the amplitude and frequency dependent dynamic characteristics of the equivalent stiffness of a rubber bushing are investigated. A new mathematical model is proposed to explain the large deformation and size effect of a rubber bushing. The proposed model consists of elastic, viscous, and frictional stress components and the equivalent strain. The proposed model is verified using experimental results. The comparison shows that the proposed model can accurately predict the equivalent stiffness values of a rubber bushing under various magnitudes and frequencies. The developed model could be used to predict the dynamic equivalent stiffness of a rubber bushing in automotive engineering.

• Transactions of the Korean Society of Automotive Engineers
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• v.11 no.1
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• pp.121-127
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• 2003

The stiffness of a bushing in a suspension is extremely important for the overall performance of the suspension system. A new measurement system including the flexible jig was developed to measure the multi-directional stiffness of bushings. To overcome the disadvantage of building each individual jig for each type and size of a bushing, we designed the flexible jig which can accommodate numerous bushings of similar shapes and sizes. Upon using the novel design of the flexible jig in the industry, we could successfully measure the torsional and conical stiffness of many bushings and apply the data for the prediction and evaluation of the performance of a suspension system, which would assist designing the optimal suspension system.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.3
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• pp.303-309
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• 2015

In this study, a vehicle dynamic analysis and roller rig test were performed to evaluate the applicability of a suspensionless composite bogie to railway vehicles. A vehicle dynamic analysis was carried out under different rubber bushing stiffness values. The stiffness of the rubber bushing that plays a role in guiding wheel sets was varied in the range of 10-100 MN/m, in 10-MN/m steps. Based on the results, the composite bogie with a rubber bushing stiffness of more than 40 MN/m satisfied the design requirements. In addition, a rubber bushing with a stiffness of 81 MN/m was fabricated, and a roller rig test was performed. Based on the test results, the vehicle equipped with the composite bogie had a critical speed of 363 km/h, which agreed with the simulation result within an error of 10%.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1998.04a
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• pp.34-39
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• 1998

In order to compute the forces which are transmitted through rubber bushings with a commercial multibody dynamic analysis (MBDA) program, a rubber bushing model is needed. The rubber bushing model of MBDA programs such as DADS or ADAMS is the Voigt model which is simply a parallel spring-viscous damper system, meaning that the damping force of the Voigt model is proportional to the frequency. However, experiments do not necessarily support this proportionality. Alternatively, the viscoelastic characteristics of rubber bushings can be better represented by the complex stiffness. The purpose of this paper is to develop a viscoelastic rubber bushing model for the MBDA programs. Firstly, a methodology is proposed to calculate the complex stiffness of rubber bushings considering static and dynamic load conditions. Secondly, a viscoelastic rubber bushing model developed which uses standard elements provided by DADS. The proposed methods are applied to the rubber bushings of the lower control arms of a rear suspension of a 1994 Ford Taurus model. Then, the forces computed for the rubber bushing model are analyzed and compared with the Voigt model in time and frequency domains.

• Transactions of the Korean Society of Automotive Engineers
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• v.7 no.5
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• pp.186-193
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• 1999

In this paper, a full vehicle model is developed to analyze toe and camber changes due to rack height variation and compliance. The AutoDyn7 program developed in G7 project is used for the computer simulation. Steady state cornering test was done to find the understeer gradient. Imposing a pulse steer input, Frequency Response Function(FRF) of yaw rate and lateral accelerations were evaluated. To verify the stability, the rhombus using four parameters is employed. Steer characteristics were evaluated by changing the rack height and the bushing lateral stiffiness. which installed between the low control arm and the chassis.

• Transactions of the Korean Society of Automotive Engineers
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• v.6 no.6
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• pp.88-97
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• 1998

Compliance elements such as bushings of a suspension system play a crucial role in determining the ride and handling characteristics of the vehicle. In this paper, a general procedure is proposed for the optimum design of compliance elements to meet various design targets. Based on the assumption that the displacements of elastokinematic behavior of a suspension system under external forces are very small, linearized elastokinematic equations in terms of infinitesimal displacements and joint reaction forces are derived. Directly differentiating the linear elastokinematic equations with respect to design variables associated with bushing stiffness, sensitivity equations are obtained. The design process for determining the bushing stiffness using sensitivity analysis and optimization technique is demonstrated.

• Tribology and Lubricants
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• v.23 no.6
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• pp.306-311
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• 2007

This paper presents the friction characteristics of pb-fres pin bushing bearings for an automotive gasoline engine. The external load is 100 N to 600 N and the speed of the pin bushing bearing is 1000 rpm to 3000 rpm against the rubbing surfaces. And the contact modes of rubbing surfaces between a piston pin and a pb-free pin bushing specimen are a dry friction, an oil lubricated friction and a mixed friction that is starved by a lack of engine oil. Two influential factors of a contact rubbing modes and a material property are very important parameters on the tribological performance of a friction characteristic between a piston pin and a pb-free pin bushing. The experimental result shows that the pin bushing speed of 2000 rpm shows a typical oil film lubricated sliding contact mode in which means that as the applied load is increased, the friction loss is increasing. But other contact mode depending on the speed and the load may affect to the fiction coefficient without a regular and uniform trend. In summary, the oil lubricated rubbing surface definitely decreases a running-in period in short and increase oil film stiffness, and this may leads the reduction of a friction loss.

• Structural Engineering and Mechanics
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• v.44 no.3
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• pp.363-378
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• 2012

The stiffness of a suspension system is provided by the bushings and the stiffness of the wheel center controls the suspension's elasto-kinematic (e-k) specification. So the stiffness of the wheel center is very important, but the stiffness of the wheel center is very hard to measure. The paper give a new method that we can use the stiffness of the bushings to calculate the equivalent stiffness of the wheel center, which can quickly and widely be used in all kinds of suspension structure. This method can also be used to optimize and design the suspension system. In the example we use the method to calculate the equivalent stiffness of the wheel center which meets the symmetric and positive conditions of the stiffness matrix.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.15 no.7 s.100
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• pp.799-805
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• 2005

This paper describes the development process of high stiffness body for ride and handling performance. High stiffness and light weight vehicle is a major target in the refinement of Passenger cars to meet customers' contradictable requirements between ride and handling performance and fuel economy This paper describes the analysis approach process for high stiffness body through the data level of body stiffness. According to the frequency band. we can suggest the design guideline about lg cornering static stiffness, torsional and lateral stiffness, body attachment stiffness. The ride and handling characteristic of a vehicle Is significantly affected by vibration transferred to the body through the chassis mounting points from front and rear suspension. It is known that body attachment stiffness is an important factor of ride and handling performance improvement. And high stiffness helps to improve the flexibility of bushing rate tuning between handling and road noise. It makes possible to design the good handling performance vehicle and save vehicles to be used in tests by using mother car at initial design stage. These improvements can lead to shortening the time needed to develop better vehicles.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2004.11a
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• pp.358-361
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• 2004

This paper describes the development process of high stiffness body for ride and handling performance. High stiffness and light weight vehicle is a major target in the refinement of passenger cars to meet customers' contradictable requirements between ride and handling performance and fuel economy. This paper describes the analysis approach process for high stiffness body through the data level of body stiffness. According to the frequency band, we can suggest the design guideline about Is cornering static stiffness, torsional and lateral stiffness, body attachment stiffness. The ride and handling characteristic of a vehicle is significantly affected by vibration transferred to the body through the chassis mounting points from front and rear suspension. It is known that body attachment stiffness is an important factor of ride and handling performance improvement. And high stiffness helps to improve the flexibility of bushing rate tuning between Handling and road noise. It makes it possible to design the good handling performance vehicle at initial design stage and save vehicles to be used in tests by using mother car at initial design stage. These improvements can lead to shortening the time needed to develop better vehicles.