• Title/Summary/Keyword: Bumper Model

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Development of Manufacturing Technology for Center Floor Cross Member with Roll Forming Process (롤 포밍 공법을 이용한 고강도 차체 부품 제작 기술 개발)

  • Kim, D.K.;Park, S.E.;Cho, K.R.;Lee, K.H.;Kim, K.H.;Lee, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.297-300
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    • 2009
  • The roll forming process is often used to manufacture long, thin-walled products such as a pipe. The final cross-section is a comparatively simple open-channel, a closed tube section or a complex profile with several bends. In recent years, that process is often applied to the bumper beam in the automotive industries. In this study, a optimal Center Floor Cross Member manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle, and also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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The Study of Manufacturing Technology for Front Side Member Lower (고강도 차체부품 제작 기술에 대한 연구)

  • Park, S.E.;Kim, D.K.;Lee, Y.J.;Kim, K.H.;Lee, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.293-296
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    • 2009
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal front side member manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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Evaluation of Congestion due to Traffic Volume in Narrow Channel - On Gaduk Channel according to Busan New Port Development - (협수로의 교통량에 따른 혼잡도 평가에 관하여 - 부산(가덕) 신항만 개발에 따른 가덕수도의 혼잡도 평가를 중심으로 -)

  • 구자윤
    • Journal of the Korean Institute of Navigation
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    • v.21 no.2
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    • pp.19-40
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    • 1997
  • When designing new marine traffic routes, it is desirable that the congestion due to traffic volume is evaluated by theoretical traffic capacity or by traffic simulation. Most of these techniques are applied to single server which is not considered channel width. Over-taking or paralle sailing of two or more vessels is allowalbe in Dover, Uraga, Gaduk-sudo, etc under their traffic capacity. In this paper, the Bumper Model is introduced to multiple severs in narrow channel and applied to Uraga Channel in Japan. The minimum width of Uraga Channel is 1, 400 m and its design traffic capacity is evaluated 19.26 ~ 19.52% of the basic traffic capacity. The traffic capacity on Gaduk Channel according to Busan New Port Development in 2011 will be estimated 3.59 % of maximum density and equal to 18.6% of that on Uraga Channel in 1992. The channel width Gaduk-sudo is designed 1, 600~2, 460 m and evaluated safe enough.

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CAD for styling design

  • Park, Sehyung;Lee, Chong-won;Kim, Jin-oh
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10a
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    • pp.780-785
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    • 1987
  • The measuring point data of clay model are widely used to design parts whose external features are important design factor such as automobiles and general die products. This paper presents a method for improving the process to generate smooth surfaces from the measuring point data using turnkey CAD/CAM system. The process of smooth-surface generation involves several steps: styline finding, curve fairing, surface generation and filleting. The process is improved by automatic curve fairing, local correction of surface and multi-boundary surface treatment. An automobile bumper and a telephone receiver are measured and modeled to test the new method. Significant time saving is resulted by changing interactive mode to automatic mode and eliminating inefficient loop of surface generation process.

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Motion Visualization of a Vehicle Driver Based on Virtual Reality (가상현실 기반에서 차량 운전자 거동의 가시화)

  • Jeong, Yun-Seok;Cho, Bong-Jo;Son, Kwon
    • Proceedings of the Korean Society for Emotion and Sensibility Conference
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    • 2002.11a
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    • pp.262-266
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    • 2002
  • 본 연구에서는 가상환경 및 시뮬레이션에서 활용이 가능한 인체 모델을 개발하였다. 한국인 인체 측정 자료를 바탕으로 각 지체에 대한 기구학적 특성치와 상관관계를 얻고 인체 모델을 구성하였다. 인체 모델은 17개의 독립된 지체들로 구분되며 조인트로 연결된다. 구성된 모델은 가상환경의 신 그래프(scene graph)상에 자료화되고 DCS를 이용하여 애니메이션이 가능하도록 하였다. Madymo를 이용하여 차량 운전자의 전방 충돌 및 범퍼 통과시 지체의 거동을 해석하고 그 결과 값을 변환하여 OpenGL Performer 라이브러리를 통해 가상 공간에 가시화하였다.

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A Study on the Prediction of the Bow Form Design for Icebreakers (영해용선박의 선수형상 설계추정에 관한 연구)

  • 고상룡;박명규
    • Journal of the Korean Institute of Navigation
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    • v.15 no.3
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    • pp.73-97
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    • 1991
  • The analysis and investigation are described for White's[2] equations compared to the equations of Runeburg[3] and Milano[5] for continuous icebreaking mode, Tunik[8-1] and Ghoneim[8-2] for ramming icebreaking mode. Calculation results compare reasonably well with published model-scale and full-scale icebreaker data by Baker[1] and Dick[11]. During continuous and ramming mode operation, using characteristics of an incebreaker, down ward force on ice and standard ice thickness broken are predicted. Additionally draft, trim and extraction difficulty are also predicted. The bow part line of an icebreakin $g^{ply}$ vessel is designed aiming to maximize the ice breaking capabiltiy as following conditions-low bow angle[20 degrees] at designed waterline, small spread angle complement [6 degrees] at designed waterline, small spread angle complement [6 degrees] and high propeller thrust [220tons]. with plow, two reamers and wave type bumper.

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Development of Manufacturing Technology for SILL SIDE with Roll Forming Process (롤 포밍 공법을 이용한 고강도 차체 SILL SIDE제작 기술 개발)

  • Kim, D.K.;Sohn, S.M.;Lee, K.H.;Lee, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.357-360
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    • 2008
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal SILL SIDE manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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Evaluation of Traffic Congestion in Channels within Harbour Limit -On Channels in Ulsan New Port Development- (항계내 항로의 해상교통 혼잡도 평가에 관하여 - 울산 신항만의 혼잡도 평가를 기준으로 -)

  • Koo, J.Y.
    • Journal of Korean Port Research
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    • v.11 no.2
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    • pp.173-189
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    • 1997
  • Whether over taking or parallel sailing of two or more vessels is allowable on marine traffic route or not, the traffic congestion due to traffic volume has to be evaluated separately. In Gaduk-sudo, overtaking or parallel sailing is so allowable that the Bumper Model is introduced to evaluated the traffic congestion. But the channels within the habour limit such as the route of Ulsan New Port are so prohibited overtaking or parallel sailing that the traffic congestion has to be evaluated by using theoretical traffic capacity or by traffic simulation. In this paper, the congestion of Southern New Port and Mipo Port was evaluated the congestion by using theoretical traffic capacity and the other area of Ulsan Port by traffic simulation. The incresed traffic volumes on Ulsan Channels according to Ulsan New Port Development in 2011 were evaluated to have no effect with the traffic congestion.

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Three-Dimensional Flow Analysis for Compression Molding of Unidirectional Fiber-Reinforced Polymeric Composites with Slip Between Mold and Material (섬유강화 플라스틱 복합재의 압축성형에 있어서 이방성과 금형-재료계면의 미끄럼을 고려한 3차원 유한요소해석)

  • Yoon, Doo-Hyun;Jo, Seon-Hyung;Kim, E-Gon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1075-1084
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    • 1999
  • The family of unidirectional continuous fiber reinforced polymeric composites are currently used in automotive bumper beams and load floors. The material properties and mechanical characteristics of the compression molded parts are determined by the curing behavior, fiber orientation and formation of knit lines, which are in turn determined by the mold filling parameters. In this paper, a new model is presented which can be used to predict the 3-dimensional flow under consideration of the slip of mold-composites and anisotropic viscosity of composites during compression molding of unidirectional fiber reinforced thermoplastics for isothermal state. The composites is treated as an incompressible Newtonian fluid. The effects of longitudinal/transverse viscosity ratio A and slip parameter $\alpha$ on the buldging phenomenon and mold filling patterns are also discussed.

Rotordynamics of a Centrifuge Rotor-Bearing System for 100,000 rpm Operation (100,000 rpm 운전용 원심분리기 로터-베어링 시스템의 회전체동역학 해석)

  • 이안성;김영철;박종권
    • Journal of KSNVE
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    • v.8 no.3
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    • pp.450-456
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    • 1998
  • A rotordynamic analysis is performed with a centrifuge rotor-bearing system for the raing speed of 100,000 rpm. The system is composed of a centrifuge rotor(or simply the rotor), flexible shaft, motor rotor and shaft, and two support rolling element bearings of the motor shaft. Design goals are to achieve wide separation margins of critical speeds and favorable unbalance responses of the rotor at the associated critical speeds. The latter requirements are especially important as the system crosses multiple numbers of critical speeds and as the system may not have enough separaton margins around the rating speed. As the system adopts an extra-flexible shaft, it is shown that the rotor has satisfactory small unbalance responses over higher criticals while having an unsatisfactory large one at the first critical. To supress this a bumper ring or guide bearing needs to be installed at a suitable location of the flexible shaft. It is also shown that even with the flexible shaft the dynamics of the motor must be incoporated into the full system model to accurately identify the fourth critical speed, which is close to the rating speed, and higher ones. The analysis is based on the finite element method.

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