• Title/Summary/Keyword: Bump design

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Resonance Phenomenon and Its Effects of Laser Texture Disk

  • Choa, Sung-Hoon;Wang, Geng
    • Journal of Mechanical Science and Technology
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    • v.14 no.7
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    • pp.744-751
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    • 2000
  • To achieve lower flying height for high areal recording density, the laser zone texturing of the disk needs to be designed to reduce glide height. One problem of the laser bump design is that the regular laser bump pattern often produces glide resonance phenomenon, which leads to failure of the glide height test. However, it was found in this study that glide resonance is an intrinsic problem of the glide head used and resonance phenomenon depends on the type of the head slider, that is, the natural frequency of the slider body. Therefore, higher glide height or glide failure caused by glide resonance does not lead to head/media interface problem in the real drive operating conditions in which the data head is used. Pseudo-random bump pattern greatly reduces the glide resonance. Smaller bump pitch will also help to reduce the glide resonance. However, as bump spacing becomes smaller, glide height will be increased due to increased air pressure developed around the bumps. Lowering bump height is the most effect way to reduce glide avalanche.

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Micro-bump Joining Technology for 3 Dimensional Chip Stacking (반도체 3차원 칩 적층을 위한 미세 범프 조이닝 기술)

  • Ko, Young-Ki;Ko, Yong-Ho;Lee, Chang-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.10
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    • pp.865-871
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    • 2014
  • Paradigm shift to 3-D chip stacking in electronic packaging has induced a lot of integration challenges due to the reduction in wafer thickness and pitch size. This study presents a hybrid bonding technology by self-alignment effect in order to improve the flip chip bonding accuracy with ultra-thin wafer. Optimization of Cu pillar bump formation and evaluation of various factors on self-alignment effect was performed. As a result, highly-improved bonding accuracy of thin wafer with a $50{\mu}m$ of thickness was achieved without solder bridging or bump misalignment by applying reflow process after thermo-compression bonding process. Reflow process caused the inherently-misaligned micro-bump to be aligned due to the interface tension between Si die and solder bump. Control of solder bump volume with respect to the chip dimension was the critical factor for self-alignment effect. This study indicated that bump design for 3D packaging could be tuned for the improvement of micro-bonding quality.

An Optimum Design of the Compressor Wheel and the Rotor-Bearing System of a Two-Stage Compressor (이단 압축기의 임펠러 및 시스템에 대한 최적설계)

  • Lee, Yong-Bok;Kim, Jong-Rip;Choi, Dong-Hoon;Kim, Kwang-Ho;Kim, Chang-Ho
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.129-134
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    • 2001
  • The paper presents the optimal design of a oil-free two-stage compressor, which is driven by 75 kW motor at an operating speed of 39,000 rpm, and the pressure ratio of which is up to 4. First, an attempt is made to obtain the optimal design of a bump bearing which supports a compressor rotor. Second, bump bearings and shaft are considered simultaneously, and the weighted sum of rotor weight and frictional torque is minimized. Finally, the optimal geometry of compressor wheel is considered. The mean efficiency and the - minimum efficiency are maximized respectively. The results presented in this paper provide important design information necessary to reduce the energy loss.

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A Study on the Lift-off Characteristics of an Air-lubricated Bump Foil Journal Rearing (공기윤활 범프 저어널 베어링의 부상 특성에 관한 연구)

  • 이용복;김창호;이남수;최동훈
    • Tribology and Lubricants
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    • v.17 no.6
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    • pp.441-446
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    • 2001
  • In this paper the effect of bump compliance, load, and the number of pad on the lift-off speed is studied. When the load is greater and bump compliance lower, the shaft is lifted off at higher rotating speed. And when the load is applied near the center of pad, lift-off speed is lower. When the number of pad increases, the lift-off speed is higher. The lift-off characteristics can be used to lengthen the lift time of the coating and design the rotating machinery supported by bump bearings.

The Analysis of Transonic Airfoil for improved Critical mach number and design Bump (임계마하수 향상을 위한 천음속 익형 해석 및 Bump 설계)

  • Gu, Ga-Ram;Seo, Hae-Won;Lee, Si-Ok;O, Se-Jong
    • Proceeding of EDISON Challenge
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    • 2014.03a
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    • pp.544-549
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    • 2014
  • 임계마하수보다 큰 자유흐름 마하수에서는 충격파의 발생으로 인해 급격한 항력증가가 발생하므로, 임계마하수 증가는 고속 공기역학에서 중요한 분야로 다뤄지고 있다. Whitcomb R. T.에 의해 천음속영역에서 순항할 수 있는 초임계익형이 개발되었으나, 충격파 제어 기법들에 대한 실험적인 검증은 형상 제작의 어려움으로 인해 한계를 지닌다. 따라서 본 논문에서는 2D_Comp-2.1_P와 Prandtl-Glauert 압축성 보정식을 이용하여 NACA0012와 RAE2822의 임계마하수를 해석하고, 충격파 제어 장치 중 하나인 Bump를 RAE2822에 설치하여 임계마하수를 향상시키기 위한 연구를 수행하였다. 연구 결과 충격파를 압축파로 분산시켜 충격파의 강도를 약화시키고, 양항비의 4.7% 증가를 확인하였다. 따라서 Bump를 설계한 RAE2822가 기본 익형보다 높은 천음속 조건에서 효율적인 공력특성을 가지는 것을 확인하였다.

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Design of an Effective Bump Mapping Hardware Architecture Using Angular Operation (각 연산을 이용한 효과적인 범프 매핑 하드웨어 구조 설계)

  • 이승기;박우찬;김상덕;한탁돈
    • Journal of KIISE:Computer Systems and Theory
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    • v.30 no.11
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    • pp.663-674
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    • 2003
  • Bump mapping is a technique that represents the detailed parts of the object surface, such as a perturberance of the skin of a peanut, using the geometry mapping without complex modeling. However, the hardware implementation for bump mapping is considerable, because a large amount of per pixel computation, including the normal vector shading, is required. In this paper, we propose a new bump mapping algorithm using the polar coordinate system and its hardware architecture. Compared with other existing architectures, our approach performs bump mapping effectively by using a new vector rotation method for transformation into the reference space and minimizing illumination calculation. Consequently, our proposed architecture reduces a large amount of computation and hardware requirements.

Performance Predictions of Gas Foil Bearing with Leaf Foils Supported on Bumps (범프로 지지되는 다엽 포일을 갖는 가스 포일 베어링의 성능 해석)

  • Kim, T.H.;Mun, H.W.
    • Tribology and Lubricants
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    • v.34 no.3
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    • pp.75-83
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    • 2018
  • Microturbomachinery (< 250 kW) using gas foil bearings can function without oil lubricants, simplify rotor-bearing systems, and demonstrate excellent rotordynamic stability at high speeds. State-of-the-art technologies generally use bump foil bearings or leaf foil bearings due to the specific advantages of each of the two types. Although these two types of bearings have been studied extensively, there are very few studies on leaf-bump foil bearings, which are a combination of the two aforementioned bearings. In this work, we illustrate a simple mathematical model of the leaf-bump foil bearing with leaf foils supported on bumps, and predict its static and dynamic performances. The analysis uses the simple elastic model for bumps that was previously developed and verified using experimental data, adds a leaf foil model, and solves the Reynolds equation for isothermal, isoviscous, and ideal gas fluid flow. The model predicts that the drag torques of the leaf-bump foil bearings are not affected significantly by static load and bearing clearance. Due to the preload effect of the leaf foils, rotor spinning, even under null static load, generates significant hydrodynamic pressure with its peak near the trailing edge of each leaf foil. A parametric study reveals that, while the journal eccentricity and minimum film thickness decrease, the drag torque, direct stiffness, and direct damping increase with increasing bump stiffness. The journal attitude angle and cross-coupled stiffness remain nearly constant with increasing bump stiffness. Interestingly, they are significantly smaller compared to the corresponding values obtained for bump foil bearings, thus, implying favorable rotor stability performance.

Design and Operation Characteristics of a Two-Stage Compressor (이단 압축기의 동력학적 설계 및 운전 특성에 관한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo;Choi, Dong-Hoon
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.1 s.14
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    • pp.55-61
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    • 2002
  • The feasibility of an oil-free, motor-driven, two-stage centrifugal compressor supported by air bump bearings is investigated. This centrifugal compressor is driven by a 75 kW motor at an operating speed of 39,000 RPM, and a pressure ratio of the compressor is set up to 4. The analysis is performed by using bearing equilibrium position, heaving stillness, Campbell diagram, unbalance response, and stability. It is demonstrated in this paper that air bump bearings can be adopted well to an oil-free, motor-driven, centrifugal compressor. Specially, Cu-coated bump bearings have enough damping force to reduce a synchronous unbalance for rigid modes of the two-stage compressor. Futhermore, this concept may be applied to the flexible rotor system such as high speed turbomachinery with a super critical speed.

Performance Analysis of Gas Foil Journal & Thrust Bearings (가스포일 저널베어링 및 스러스트베어링의 성능해석)

  • Kim Young-Cheol;Han Jeong-Wan;Kim Kyung-Woong
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.267-272
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    • 2003
  • This paper presents a performance analysis model of corrugated bump foil bearings. The analyses for not only 1st generation bump foil journal bearings but also bump foil thrust bearings are performed. Static performances such as load capacity, attitude angle, pressure distribution, foil deflection, and film thickness are accurately estimated by using soft elasto-hydrodynamic analysis technique and finite difference numerical method. Also dynamic performances such as stiffness coefficients and damping coefficients are estimated by perturbation method. The analysis technique may be appliable to rotordynamic analysis, stability analysis, and optimized bearing design.

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Identification of Frequency-Dependent Dynamic Characteristics of a Bump Structure for Gas-Foil Bearings via 1-DOF Shaker Tests Under Air Pressurization (가스 포일 베어링 범프 구조의 1 자유도 가진/가압 실험을 통한 주파수 의존 동특성 규명)

  • Sim, Kyuho;Park, Jisu;Lee, Sanghun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.1029-1037
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    • 2015
  • Recently, the importance of rotordynamic stability has been increased because of the tendency to employ ultra-high speeds in rotating machinery. In particular, the dynamic characteristics of gas bearings for high-speed rotating machinery need to be identified at various excitation frequencies to predict the rotor's behavior. In this study, we perform dynamic loading tests for gas-foil bearings (GFBs) to determine the bump foil structure and an air-film combined bump-foil structure for varying excitation frequencies. We calculate the dynamic characteristics from the measured force and displacement data. The air film is generated by a pressurized air supply. Based on the results, the stiffness coefficients of the bump structure and the air-film combined bump structure increased, while the damping coefficients decreased at increasing excitation frequencies. Further, the stiffness and damping coefficients of the air-film combined structure show lower values than those of the bump structure. Consequently, we identify the frequency-dependent dynamic characteristics of the bump structure and the effect of gas film on the dynamic characteristics of GFBs. Furthermore, to reveal the effectiveness of the proposed method, we perform experiments and discuss two methods of extracting the dynamic characteristics from the measured data.