• 제목/요약/키워드: Braking test

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실차 주행시험을 통한 디스크-패드 마찰계수 측정방법 (Measuring methods for friction coefficient of disc-pad through running test)

  • 목진용;김영국;김석원;박찬경;김기환
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 춘계학술대회 논문집
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    • pp.996-1001
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    • 2008
  • To stop the train safely within the limited traveling distance and reduce its speed to the desired speed, it is necessary to guarantee the correct braking force. Presently, most trains have electric propulsion system and have adopted combined electrical and mechanical(friction) braking system. The friction coefficient between brake disc and pad is an important parameter in determining the mechanical braking force. In general, friction coefficient data of braking material have been taken through the dynamo-test in a laboratory. This study have suggested two methodologies that can measure friction coefficient of braking material on the train's actual operating condition. The first is the direct method; measure the brake force and the clamping force applied on the mechanical brake by using strain gauges installed at the brake disk, and then calculate it. The second method is the indirect method; obtain the friction coefficient by using the train load and the equivalent brake force which is deducted the longitudinal force, such as resistance to motion, gradient resistance and curved resistance, from the inertia force applied to the train.

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공기 유압식 브레이크 라인 파손 사례 및 파손 분석 연구 (A Case Study on Failure and Analysis of Air Over Hydraulic Brake Line)

  • 박정만;박종진
    • 자동차안전학회지
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    • 제12권2호
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    • pp.47-55
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    • 2020
  • In this case study, the brake line failure of air over hydraulic(AOH) brake system is described. AOH brake system is applied to commercial vehicles between 5 to 8 tons. It consists of a hydraulic system using compressed air and operates the air master to form hydraulic pressure to transfer braking power to the wheels. When the brake lines of the system applied to vehicles with high load capacity are damaged, the braking force of one shaft is lost, and the braking distance increases rapidly, leading to a big accident. Failure of the brake line occurs due to various causes such as road surface fragmentation, corrosion of the line, and aged deterioration of air brake hose. The braking force could be decreased even when a very small break in the form of a pin-hole occurs. However, it is difficult to find a part where the thickness of the line is thin due to stone pecking or corrosion generated in the pin-hole formed on the brake line located under the lower part of the vehicle by the sensory evaluation or the conventional braking force test. Accordingly, it is necessary to analyze the condition and cause of the failure of the brake line more precisely when the accident investigation of the heavy vehicles, and also to examine the necessity of the advanced test for the aged brake line.

활주거리와 제동전 속도간의 상관관계에 관한 연구 (A Study on Correlation Between Skid Distance and Pre-Braking Speed)

  • 정우택;오영태;박영수;류태선
    • 대한교통학회지
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    • 제29권3호
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    • pp.115-122
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    • 2011
  • 이 논문은 자동차의 급제동시 발생되는 스키드마크(skid mark, 활주거리)를 통해 제동직전 속도(Pre-braking Speed)를 정확히 산정하기 위한 방법론을 제시하고자 한다. 운전자는 전방에 위급한 상황이 전개되거나 불의의 사고에 처하게 되었을 경우 통상 급제동조치를 취하게 되며, 정지거리에 따라 사고를 당할 수도 있다. 자동차의 정지거리에 있어서 영향을 끼치는 요인은 운전자의 인지반응시간, 자동차 제동장치의 성능, 노면의 상태 등을 꼽을 수 있으나, 가장 중요한 요인은 제동직전 속도(Pre-Braking Speed)라고 할 수 있다. 현재 교통사고의 조사분야에서는 skid mark의 길이에 근거한 활주직전 속도(Preskidding Speed)를 산정하여 과속 여부를 판단하고 있으나, 정확한 사고원인 규명을 위해서는 불완전제동시간 동안 감속된 속도를 고려한 제동직전 속도의 산정이 필요할 것으로 판단된다. 따라서, 본 연구에서는 교통사고시 자동차의 정확한 속도정보를 산정하기 위한 방법을 제안하고자 하며, 또한 이 연구가 향후 교통안전차원에서 자동차의 특성을 이해하는데 있어서 일조할 수 있기를 기대한다.

실차 비교 및 검증을 통한 복합재 브레이크의 개발 효용성 분석에 관한 연구 (A Study on Analysis of Development Effectiveness of Composite Brake through Real Car Comparison and Verification)

  • 심재훈;권영운;이중희;신웅희
    • 자동차안전학회지
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    • 제14권3호
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    • pp.41-47
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    • 2022
  • Composite material is recently very important material for eco-friendly vehicles because of its excellent mechanical property and lightweight effect. So, many research results have been recently published for developing the composite material to apply vehicles. In this paper, new brake system is presented using composite material to response this situation. And advantages in terms of performance compared to competitive company will be discussed in depth to verify superiorities of the new composite brake. To do so, composite brake systems which have the same size as the competitive company to the same vehicle is applied. And superiorities through a variety of test results are presented. First, normal braking performances are compared with competitive company through braking effect, heat capacity and friction test, Second, circuit driving and high speed fade test are also verified with competitive company to confirm harsh braking performances for the new composite brake system. Finally, the effects of applying the composite brake to automobile industry like electric car are analyzed.

견인제동 계측시스템 개발 (Development of Measurement System for Traction and Braking)

  • 김석원;한영재;최강윤;김영국;김종영;박태원
    • 센서학회지
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    • 제13권4호
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    • pp.270-276
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    • 2004
  • In this paper, we introduce the software and hardware of the measuring system for on-line test and performances evaluation of traction and braking in KTX(Korea Train Express). The measuring system focuses on the verification of the performance and acquisition of test data. The hardware is connected many kinds of sensors, such as speed sensor, thermocouple. The software controls the hardware of the measuring system, performs the analysis and calculation of measurement data and acts as interface between users and the hardware. For this purpose, three programs, such as a measuring program, a back-up program and a analysis program, have developed.

제동디스크 소재의 마찰-마모특성 시험 (A test for friction and wear characteristic of brake disk materials)

  • 임충환;구병춘
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 추계학술대회 논문집
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    • pp.1761-1765
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    • 2008
  • In the braking of a railroad car, mechanical brake systems using wheel tread and brake disk are applied as well as electrical brake systems by regenerator and rheostat. It is very important to consider the frictional characteristic because kinetic energy of the vehicle is dissipated as converted thermal energy through friction between disk and brake pad during disk braking. A friction coefficient and wear characteristic are decided from the interrelationship of disk and friction material in the disk brake system. Lab-scale dynamometer test on developed brake disk materials for increasing heat resistance was performed in this study. Each candidate material was tested at various braking speeds and pressures and we obtained the friction coefficient and wear characteristic. And we executed comparative evaluation of the result from the test.

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제동 성능 시험때 차량 Backing Plate 체결 볼트의 강도에 관한 연구 (A Study on the Strength of the Mounting Bolt of a Backing Plate During the Braking Performance Test of the Wheeled Vehicle)

  • 양생모
    • 오토저널
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    • 제7권3호
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    • pp.56-63
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    • 1985
  • The strength of the mounting bolt of a backing plate is investigated with field test to provide the basic data in the safety evaluation of the wheeled vehicle. As a result, during the braking performance test at a vehicle speed of 32km/h, the shearing stress of mounting bolt is 20.5kg/mm$^{2}$ because the translatory mass of the vehicle is increased 21.6 per cent to incorporate the rotating-mass effect of wheels and other permanently engaged rotating parts.

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현차시험에 의한 디젤기관차용 합성제륜자의 마모특성 연구 (A Study on the Wear Characteristic of Composite brake shoe for Diesel Locomotive by Field Test)

  • 권석진;최경진;고광범;이장희
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1999년도 추계학술대회 논문집
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    • pp.385-390
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    • 1999
  • In this paper, we investigated the wear rate, braking temperature and stopping distance of the composite brake shoe for diesel locomotive in the field test. The wear rate and braking temperature of the composite brake shoe would rather than cast iron. Also, the stopping distance of composite brake shoe is 450m at 100km/h. This result of field test shown that the density distribution of the composite brake shoe influence on wear rate.

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EFFECT OF BRAKE PEDAL IMPEDANCE ON BRAKING PERFORMANCE IN EH-BBW SYSTEM

  • PARK S.
    • International Journal of Automotive Technology
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    • 제6권4호
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    • pp.391-402
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    • 2005
  • Despite its superior braking performance to conventional vehicles on test tracks, the performance of the ABS-equipped car seems disappointing on real highway. The poor braking performance results from questionable design of the human-machine interface(HMI) of the brake system. Force-displacement relation at the brake pedal has a strong effect on the braking performance. Recently developed brake-by-wire (BBW) system may allow us to tailor the force feel at the brake pedal. This study aims at exploring analytical ways of designing human-machine interface of BBW system. In this paper, mathematical models of brake pedal feel for electro-hydraulic BBW (EH-BBW) system are developed, and the braking motion and the characteristics of the driver's leg action are modeled. Based on the dynamic characteristics of the brake pedal and the driver, two new HMI designs for EH-BBW system are proposed. In the designs, BBW system is modeled as a type of master-slave teleoperator. The effectiveness of the proposed designs is investigated using driving simulation.

제동시 점착력과 제동력의 관계에 대한 고찰 (Discussion of the relationship between adhesion force and braking force in slip condition)

  • 김영국;김석원;목진용;김기환
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.1005-1011
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    • 2007
  • The brake system of train must posses the large braking effort in order to stop the train safely within the limited traveling distance. But, the excessive braking effort has been deteriorated the ride comfort due to high level of deceleration and jerk, and sometimes occurred the skid, because the applied braking force exceeds the allowable adhesive force. This skid causes not only to increase the stopping distance but also to deteriorate the safety of train and damage the rail surface by wheel flat. In the present paper, the braking force for disc brake of Korea High Speed Train (HSR350x) was measured through on-line test and the adhesion force was estimated by using the analytic model in the skid condition. Also, we have discussed the relationship between the actual disc brake force and the adhesion force in real skid condition.

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