• Title/Summary/Keyword: Brake squeal noise

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Analysis of the Friction Induced Instability of Disc Brake Using Distributed Parameter Model (분포매개변수를 이용한 디스크 브레이크의 마찰기인 불안정성 해석)

  • 차병규;조용구;홍정혁;이유엽;이정윤;오재응
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.8
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    • pp.702-708
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    • 2004
  • This paper deals with friction-induced vibration of disc brake system under constant friction coefficient. A linear, lumped and distributed parameter model to represent the floating caliper disc brake system is proposed. The complex eigenvalues are used to investigate the dynamic stability and in order to verify simulations which are based on the theoretical model, the experimental modal test and the dynamometer test are performed. The comparison of experimental and theoretical results shows a good agreement and the analysis indicates that mode coupling due to friction force is responsible for disc brake squeal. And squeal type Instability is Investigated by using the parametric analysis. This indicates parameters which have influence on the propensity of brake squeal. This helped to validate the analysis model and establish confidence in the analysis results. Also they may be useful during system development or diagnostic analysis.

Parameter Analysis of Rotor Shape Modification for Reduction of Squeal Noise (브레이크의 스퀼 저감을 위한 로터 형상변경 파라메터 해석)

  • Lee, Hyun-Young;Oh, Jae-Eung;Cha, Byeong-Gyu;Joe, Yong-Goo;Lee, Jung-Youn
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.820-825
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    • 2004
  • This paper deals with friction-induced vibration of disc brake system under constant friction coefficient. A linear, finite element parameter model to represent the floating caliper disc brake system is proposed. The complex eigenvalues are used to investigate the dynamic stability and in order to verify simulations which are based on the FEM model, the experimental modal test and the dynamometer test are performed. The comparison of experimental and simulation results shows a good agreement and the analysis indicates that mode coupling due to friction force is responsible for disc brake squeal. And squeal type instability is investigated by using the parametric rotor simulation. This indicates parameters which have influence on the propensity of brake squeal. This helped to validate the FEM model and establish confidence in the simulation results. Also they may be useful during real disk brake model.

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An analysis of the brake noise of a high-speed train(KTX) (고속전철(KTX)의 제동소음 특성 분석)

  • Choi, Sung-Hoon;Seo, Seung-Il;Choi, Kyung-Jin;Park, Choon-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.861-864
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    • 2005
  • Brake noise has been one of the most difficult concerns in the automotive industry. Although substantial research has been conducted to predict and eliminate brake noise, there is yet no method to completely suppress brake noise. Furthermore, little effort has been made to improve noise and vibration characteristics of the railway brake system. The amount of sound energy radiated from the railway brake system is much larger than that from the automobile, and it causes discomfort of passengers in the station. In this paper, noise and vibration caused by the braking force of the KTX vehicle have been measured and analysed. Results show that noise level increases abruptly right before a train comes to a complete stop. Furthermore, typical characteristics of the disk brake squeal have been observed.

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Study on the Reduction of Wet-Brake Noise (습식 브레이크의 소음 저감에 대한 연구)

  • Koo, Ja-Ham;Kwon, Soon-Hong;Chung, Sung-Won;Park, Jong-Min;Choi, Won-Sik;Kim, Jong-Soon;Kwon, Soon-Goo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.57-62
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    • 2015
  • The wet brakes used on a forklift often produce noise upon engagement. The elimination or reduction of this squeal noise is an important task for the improvement of the comfort of those operating these machines. In this paper, a test rig was developed for the testing of brake noise, and the squeal noise was measured with this apparatus. Automatic transmission fluid and grooves in the material of the friction-plate pad were found to be the main factors causing squeal noise. In order to identify the characteristics of this type of noise, signal analyses of the noise were conducted using different frequency spectra. The experimental results showed that the viscosity of the automatic transmission fluid and the groove pattern on the friction-plate pad largely affected the reduction of the wet brake squeal noise made by an industrial forklift.

Brake Squeal Analysis with Respect to Caliper Contact Stiffness (캘리퍼 접촉강성을 고려한 브레이크 스퀼 해석)

  • Nam, Jaehyun;Kang, Jaeyoung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.8
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    • pp.717-724
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    • 2013
  • The present study provides the numerical results in association with caliper stiffness and friction curve. From the numerical results, it is concluded that the pad vibration modes with dominant displacement in rotation direction is sensitive in the flutter instability. Particularly, the pad rigid mode is shown to become the squeal mode when the caliper stiffness is introduced in brake squeal model. Therefore, the caliper contact stiffness between the pad and caliper is expected to contribute to the squeal modes of the brake pad.

Effect of Friction Curve on Brake Squeal Propensity (마찰 곡선에 의한 브레이크 소음 영향도 분석)

  • Kang, Jae-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.2
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    • pp.163-169
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    • 2012
  • The brake squeal propensity associated with friction curve is investigated by using the hybrid finite element(FE)-analytical model. The modal analysis of an actual disc and pad is conducted by FE method. Also, the modeling for the accurate contact and disc rotation is analytically achieved. The eigenvalue analysis for the hybrid model provided the squeal dependency on the friction curve. Particularly, some pad modes and the disc torsion mode are shown to be sensitive for the friction curve.

Brass fillers in friction composite materials: Tribological and brake squeal characterization for suitable effect evaluation

  • Kchaou, Mohamed;Sellami, Amira;Abu Bakar, Abd. Rahim;Lazim, Ahmad Razimi Mat;Elleuch, Riadh;Kumar, Senthil
    • Steel and Composite Structures
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    • v.19 no.4
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    • pp.939-952
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    • 2015
  • In this paper, brake pad performance of two organic matrix composites namely, Sample 1 (contains no brass filler) and Sample 2 (contains 1.5% brass filler), is studied based on tribological and squeal noise behavior. In the first stage, a pin-on-disc tribometer is used to evaluate the frictional behavior of the two pads. On the following stage, these pads are tested on squeal noise occurrence using a drag-type brake dynamometer. From the two type of tests, the results show that; (i) brass fillers play a dual role; firstly as reinforcing element of the brake pad providing primary contact sites, and secondly as solid lubricant by contributing to the formation of a layer of granular material providing velocity accommodation between the pad and the disc; (ii) brass fillers contribute to friction force stabilization and smooth sliding behavior; (iii) the presence of small weight quantity of brass filler strongly contributes to squeal occurrences; (iv) there is close correlation between pin-on-disc tribometer and brake dynamometer tests in terms of tribological aspect.

Analysis and Evaluation of the Brake NVH Characteristics for the Fusion-type Friction Material (퓨전형 마찰재의 브레이크 NVH 특성 해석 및 평가)

  • Kwon, Seong-Jin;Bae, Chul-Yong;Kim, Chan-Jung;Kim, Wan-Soo;Lee, Dong-Won;Lee, Bong-Hyun;Seo, Byoung-Youn;Jung, Kwang-Ki
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.606-607
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    • 2008
  • Nowadays, noise and vibration phenomena of a disc brake system have been given various names that provide some definitions of sound and vibration emitted such as grind, grunt, moan, squeak, squeal, judder and wire brush. The most common and annoying noise of a disc brake system is squeal noise. It is defined as noise whose frequency content is 1 kHz and higher with excessively high and irrigating sound pressure levels. In this paper, the noise and vibration characteristics of a disc brake system have been investigated to develop the fusion-type friction material, which overcomes the low steel and non-asbestos organic friction materials. For the purpose, both experimental evaluation and complex eigenvalue analysis have been carried out.

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Contribution analysis of a brake system based on virtual unit-excitation (단위 가진을 활용한 브레이크 시스템 기여도 분석)

  • Kim, C.J.;Kwon, S.J.;Kim, W.S.;Lee, B.H.;Kim, H.C.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.604-605
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    • 2008
  • Modal participation factor (MPF) is a widely used in a mode-coupling squeal noise problem for finding the most sensitive component over a complex brake system in a vehicle using eigenvectors of sub-components. This methodology requires the problematic total response of system by the unstable squeal noise at a specific frequency as well as eigenvectors of each component belonging to brake system. In this paper, a unit-force response analysis is performed for intact total system to obtain eigenvectors of each component and then such data is directly used for the contribution analysis of a squeal noise problem. Since the eigenvectors of each component induced from virtual unit-excitation is most reliable owing to the intact boundary condition, it can be expected that the corresponding contribution analysis with MPF also provides a trustworthy result.

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