• Title/Summary/Keyword: Brake load

Search Result 213, Processing Time 0.034 seconds

Wear Loss Presumption of Motorcycle Disk Brake Using Design of Experiment (실험계획법에 의한 이륜자동차 브레이크 디스크의 마멸량 예측)

  • Park, Gyu-Jung;Park, Heung-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.6 no.4
    • /
    • pp.15-21
    • /
    • 2007
  • The effect of manufacturing parameters on friction characteristics of motorcycle break system was studied using a disk-on-pad type friction tester. Such parameters conditions have an effect on the frictional factor such as number of ventilated disk hole, applied load, sliding speed, and sliding distance. However, it is difficult to know the mutual relation of these factors. In this study, the friction characteristics using design of experiment containing 4 elements were investigated for an optimal condition for the best motorcycle break system employing regression analysis method. From this study, the result was shown that the applied load in frictional factors was the most important, next to sliding speed, number of ventilated disk hole.

  • PDF

Brushed Servo-Motor Control System for Industrial Robot (산업용 로봇을 위한 직류 서보전동기 제어시스템)

  • Sun-Hag Hong
    • Journal of the Korea Computer Industry Society
    • /
    • v.3 no.2
    • /
    • pp.141-148
    • /
    • 2002
  • In this paper, brushed servo control system for industrial robot is realized under GUI environment. Brushed servo motor has 400W capacities, 1000ppr optic encoder and electric brake load. Especially, driving unit is composed of full-bridge MOSFET semiconductors with 9540 and 540 FET ICs. Control unit has PIC 16C74 microprocessor[l,2,3], RS-232 communication ports, URD current sensor, and GAL 16R8ACN. Servo control system is controlled by PID control method[5,8] with varying control parameters and load capacities. Brushed servo control systems which are proposed in this raper are applied to industrial robot control system.

  • PDF

Combustion Characteristics of Gasoline Direct Injection Engine with Water Injection into Intake Port under Low Engine-Load Operating Condition (낮은 엔진 부하의 운전조건에서 흡기포트 내 물 분사에 따른 가솔린 직접분사 엔진의 연소 특성)

  • Jeun, Haegwang;Lee, Kyung-Hwan;Choi, Myungsik;Park, Suhan
    • Journal of ILASS-Korea
    • /
    • v.23 no.2
    • /
    • pp.96-101
    • /
    • 2018
  • The purpose of this study is to investigate the effect of water injection on combustion characteristics of gasoline direct injection (GDI) engine with turbo-charger under low-load operating condition. The test engine used in this study has four-cylinder and 10.2 of compression ratio. In order to study the effect of water injection ratio on combustion characteristics, the water was injected into the intake port from 10% to 50%, based on fuel injection quantity. From the experiment, it revealed that the water injection induced the improvement of fuel economy because of the advance of spark-timing by the reduction of in-cylinder temperature. In addition, the water injection caused the prolong of extension of the ignition delay and slight increase of burn duration.

Study on the assessment methodology for the PM10 generated from tire-dust considering the axle load of the truck according to the loading method (화물차 적재 방식에 따른 축 하중을 고려한 타이어 먼지 중 PM10 발생량 평가기법 연구)

  • Lee, Eunjeong;Lee, Heekwan
    • Journal of Urban Science
    • /
    • v.11 no.2
    • /
    • pp.45-54
    • /
    • 2022
  • Recently, regulations on automobile exhaust gas emission are being strengthened. Accordingly, automobile exhaust gas emissions are expected to decrease and continue to decrease. On the other hand, many countries do not yet consider the emission of non-exhaust air pollutants from automobiles as important. Automobile non-exhaust substances are classified into three categories: tire dust emissions, brake wear emissions, and road scattering dust. In particular, in the case of tire dust, research results exist that pollutant emissions increase as the weight of a vehicle increases. Since the weight of trucks varies according to the load and the load along the axles is also different, it can be expected that the emission of PM10 from the tire dust will be different depending on the loading method. Therefore, this study was conducted on the amount of PM10 generated in tire dust considering the axle load of the truck according to the loading method. However, it was confirmed that the total amount of PM10 was less than that all loads are loaded in the front or rear when the load was evenly distributed in the front and rear of the cargo compartment. In particular, if the load is distributed evenly in the front and back of the cargo compartment and the load in the front part is divided into 2 to 6 and loaded, as the number of divided loading increases the amount of PM10 generated decreases. And when the load is divided into 6 pieces, the total amount of PM10 generated is 0.3952g, the minimum value. If the load is divided into 6 or more and loaded evenly, the total PM10 generated continuously increases and converges to about 0.3964g.

Design of Speed-Variable Driving System and Tester for Electric Forklift Truck (전동지게차용 변속 구동부 및 시험기 설계)

  • Shim, J.H.;Kang, H.K.;Ham, S.H.;Oh, S.H.
    • Journal of Power System Engineering
    • /
    • v.12 no.3
    • /
    • pp.38-43
    • /
    • 2008
  • The usage of electric forklift truck is gradually increasing due to the convenience at conveying and arranging the materials in the industrial field. In this study, the author designed and suggested the optimum driving system and load tester which both of them are the most important part of the forklift truck. The planetary gear is chose to driving system because it makes big power even though the motor size is small. The gear teeth of planetary gear were designed and the designed planetary gear was tested considering the yield strength and the abrasion of gear teeth. The B-Type electric brake which consists of multiple plates and operates with non-magnetic type was connected with a single shaft in the driving system. So, it can be applied at the sudden braking situation which has the torque increment. And it has the compact size and excellent durability Load tester can give the various levels of load to the planetary gear of driving system in the electric forklift truck and it can also measure the levels of the load which were applied. Therefore, we can measure the noise, torque and perform the durability, vibration tests using load tester. It will be economical because many kinds of test can be performed using reasonable priced load tester The driving system of electric forklift truck which has sufficient competitive can be manufactured using our designed planetary gear reducer with reasonable price. The designed load tester can use for checking the performance of other reducers, as well.

  • PDF

Part Load Performance Characteristics according to Port Masking (포트 마스킹에 따른 엔진 부분부하 성능 특성)

  • Kim, Hyeong-Sig;Kim, In-Ok;Park, Chan-Jun;Ohm, In-Yong
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.19 no.2
    • /
    • pp.42-49
    • /
    • 2011
  • To expand lean misfire limit and improve combustion stability, the effects of port masking were estimated to secure basic data for applying the mechanism to SI engine instead of asymmetrical port and port throttling devises. For this purpose, various shapes and ratios of masking plates were mounted between port and manifold. The masking effects were evaluated by mixture response test under various load and speed conditions. The results showed that lean misfire limits were expended and fast combustion was observed for all masking shapes and ratios, especially, the effect of diagonal 1/4 masking was remarkable. In conclusion, the port masking method could be easily applied to engine without redesign of port for improving part load performance.

An Experimental Study on The Friction Coefficient of Rubbers for Clutch Master Cylinder Cup-Seals (클러치 마스터실린더 컵-시일 고무의 마찰계수 실험 연구)

  • 이재천;임문혁;이병수;장지현;정용승;허만대;최병기
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.11 no.5
    • /
    • pp.112-118
    • /
    • 2003
  • The friction coefficients of the rubber for clutch master cylinder were experimentally measured in this study. The cylindrical rubber samples for primary cup-seal and secondary cup-seal were tested against the aluminum or the steel plates of master cylinder housing under the various conditions of brake oil temperatures and normal loads. Dry sliding friction coefficients were also measured under various load conditions. The test revealed following results. First, the friction coefficient under fluid lubrication condition in general decreases, as the oil temperature or normal load increases. Second, the steel plate of low surface roughness yielded comparatively low friction coefficient on the range of 0.30∼0.67. On the other hand, the aluminum plate of high surface roughness yielded high friction coefficient on the range of 0.31∼1.15. Third, the friction coefficient of dry surface contact decreases as the normal load increases. This is contrary to the general principle of friction coefficient between metal plates.

A Study on Friction Characteristics of Motorcycle Disk Brake Using Design of Experiment (실험계획법을 이용한 이륜자동차 브레이크 디스크의 마찰특성에 관한 연구)

  • Jeun, Hwan-Young;Bae, Hwo-Jun;Park, Kyu-Jung;Ryu, Mi-Ra;Park, Heung-Sik
    • Tribology and Lubricants
    • /
    • v.23 no.4
    • /
    • pp.175-179
    • /
    • 2007
  • The effect of manufacturing parameters on friction characteristics of motorcycle break system was studied using a design of experiment. Such parameters conditions have an effect on the frictional factor such as applied load, sliding speed, and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors. In this study, the friction characteristics using design of experiment containing 3 elements were investigated for an optimal condition for the best motorcycle break system employing full factorial design. From this study, the result was shown that the applied load in frictional factors was the most important, next to sliding speed, number of ventilated disk hole.

A Experimental Study on the Electronic Control Hysteresis Phenomenon of Lean Burn in Spark Ignition Engine (스파크 점화 엔진에서 희박연소의 전자제어 히스테리시스 현상에 관한 실험적 연구)

  • 김응채;김판호;서병준;김치원;이치우
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.28 no.3
    • /
    • pp.475-481
    • /
    • 2004
  • Recently it is strongly required on lower fuel consumption. lower exhaust emission, higher engine performance. and social demands in a spark ignition gasoline engine. In this study. the experimental engine used at test. it has been modified the lean burn gasoline engine. and used the programmable engine management system, and connected the controller circuit which is designed for the engine control. At the parametric study of the engine experiment, it has been controlled with fuel injection, ignition timing. swirl mode, equivalence ratio engine dynamometer load and speed as the important factors governing the engine performance adaptively. It has been found the combustion characteristics to overcome the hysteresis phenomena between normal and lean air-fuel mixing ranges. by mean of the look-up table set up the mapping values. at the optimum conditions during the engine operation. As the result, it is found that the strength of the swirl flow with the variation of engine speed and load is effective on combustion characteristics to reduce the bandwidth of the hysteresis regions. The results show that mass fraction burned and heat release rate pattern with crank angle are reduced much rather, and brake specific fuel consumption is also reduced simultaneously.

Analysis of AT Feeding Systems considering the Voltage Constraint Conditions of the Catenary. (전차선 전압제약조건을 고려한 AT 급전계통 해석)

  • Kim B.;Chung K. W.
    • Proceedings of the KSR Conference
    • /
    • 2005.05a
    • /
    • pp.27-33
    • /
    • 2005
  • Constant load model is generally used for an electric train to perform the static analysis of AT feeding systems. In this model, the train will be considered as a constant load model when it drives or as a constant source model when it applies regenerative brake. However there must be some voltage constraints on the catenary in actual operations. These constraints are established for the reason of protecting the feeding facilities from excessive rise of regenerative braking voltage or guaranteeing the minimum traction power of train. In normal operating situation, the pantagraph voltage of the train should be maintained within these limits. Keeping these facts in minds, we suggest new methods of analyzing AT feeding systems using the constant power models with the conditions of voltage constraints. The simulation results from a sample system using the proposed method illustrate both the states of system variables and the supply-demand relation of power among the trains and the systems very clearly, so it is believed that the proposed method yields more accurate results than conventional methods do. The proposed methods are believed to contribute to the assessment of TCR-TSC for compensating reactive powers too.

  • PDF