• Journal of Mechanical Science and Technology
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• 제15권5호
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• pp.569-579
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• 2001

This study investigates the effects of operating conditions on the chattering of an automotive disk brake by experimental and computational methods. Design factors, which cause chattering in automobiles, have attracted great attentions for long time; but they are not well understood yet. For this study, we construct a brake dynamometer for measuring the disk surface temperature during chattering, and propose an efficient hybrid algorithm (combining FFT-FEA and traditional FEA program) for analyzing the thermo-elastic behavior of three-dimensional brake system. We successfully measure the judder in a brake system via the dynamometer and efficiently simulate the contact pressure variation by the hybrid algorithm. The three-dimensional simulation of thermo-mechanical interactions on the automotive brake, showing the transient thermo-elastic instability phenomenon, is presented for the first time in this academic community. We also find from the experimental study that the disk bulk temperature strongly influences the brake chattering in the automotive disk brakes.

• 오토저널
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• 제8권4호
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• pp.56-65
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• 1986

This paper theoretically analyzed the relations between the out-put braking torque and the wheel cylinder pressure in the leading-trailing drum brake for heavy duty truck as the characteristics of friction in break lining, comparing with the results derived from full-scale inertial brake dynamometer test in actual braking condition to develop reliable brake system in extensive using conditions. The main results obtained are as follows; 1) The characteristic curve representing the relations between BEF (Brake Effectiveness Factor) and Friction coefficient derived from theoretical analysis are consistent with the experimental results of dynamometer test. 2) According to the results of dynamometer test, the friction coefficient of brake lining is subject to initial brake speed and the actual using temperature in brake system.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2011년도 춘계학술대회 논문집
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• pp.1555-1556
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• 2011

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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• pp.45-50
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• 2000

While braking cars, a large amount of energy is taken into the brake system in a short period of time. This leads to some problems ; cracking of the disc, non-uniform wear of pad and disc, fade. Thus it is important to measure the contact thermal behaviour precisely between disc and pad. The measurements must be considered to design the brake system. The paper describes methods to analysis the problem of the thermal behavior on the ventilated disc with ANSYS-a program of FEA and a brake dynamometer. According to this way, the paper can present the error between the data by the dynamometer and the results of analysis by ANSYS.

• 한국산학기술학회논문지
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• 제20권5호
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• pp.56-65
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• 2019

최근 자동차는 안전성, 편리성, 친환경 등의 목적으로 개발되고 있다. 특히, 자동차 안전성에 대한 인식이 중요하게 바뀌고 있다. 이에 따라, ADAS 개발로 인한 안전 시스템들이 등장하였다. 그러나 ADAS의 개발과 시험 평가를 통해 양산 되는 기간은 상당히 오래 걸린다. 따라서 본 논문에서는 ADAS 개발과 시험 평가에 필요한 기간을 단축시키기 위해 브레이크 다이나모미터를 개발 하였다. 또한 개발한 브레이크 다이나모미터는 국제 표준인 JIS D-0210을 만족하며, ADAS의 모드별로 사용자가 시험 조건과 시험 방법을 선택 하여 제동력을 평가할 수 있다. 그리고 개발하는 브레이크 다이나모미터의 신뢰성 검증을 위해 선행 연구에서 제안한 ACC, LKAS, AEB의 시나리오를 사용하였다. 개발한 브레이크 다이나모미터는 시험값과 선행 연구를 통해 제안된 ADAS 모드별 이론식에 의한 계산값을 비교하여 신뢰성을 검증하였다. 또한, 향후에는 ADAS의 실차시험이 불가능한 환경에서 ADAS 모드별 브레이크 부품의 성능 평가가 가능할 것으로 기대 된다.

• 한국자동차공학회논문집
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• 제24권5호
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• pp.520-526
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• 2016

Squeal noise is a typical brake noise that is annoying to both passengers and pedestrians. Its frequency range is fairly wide from 1 kHz to 18 kHz, which can be distressful to people. The brake squeal noise occurs due to various mechanisms, such as the mode coupling of the brake system, self-excited vibration, unstable wear, and others. In this study, several parameters involved in the generation of a squeal noise are investigated experimentally by using a brake noise dynamometer. The speed, caliper pressure, torque, and friction coefficient are measured as functions of time on the dynamometer. The contact pressure and temperature distributions of the disc and the pad are also measured by using a thermal imaging camera and a pressure mapping system. As a result of the simultaneous measurement of the friction coefficient and squeal amplitude as functions of the velocity, it is found that the onset of the squeal may be predicted from the ${\mu}-v$ curve. It is also found that a non-uniform contact pressure causes instability and, in turn, a squeal. Based on the analysis results, design modifications of the pad are suggested for improved noise characteristics.

• KSTLE International Journal
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• 제1권1호
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• pp.1-7
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• 2000

Eviction characteristics of two typical friction materials (non-asbestos organic and low-steel friction materials) for an automotive brake system were investigated using an inertial brake dynamometer. In particular, the effect of sliding speed on friction coefficient was carefully investigated employing various test modes. The two friction materials were developed for commercial applications and were different mainly in the type and the amount of metallic ingredients in the friction material. The dynamometer test showed that the low-steel friction material was sensitive to the sliding speed exhibiting a negative $\mu$-v relation. On the other hand, the non-asbestos organic friction material was less sensitive to the sliding speed. The low steel friction materials with a negative $\mu$-v relation also induced larger vibration amplitude during brake applications.

• 한국안전학회지
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• 제8권2호
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• pp.23-29
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• 1993

In this study, the method of deciding simulation test conditions is developed by computer program compared to actual vehicle test as accurately as possible. These results of analytical test conditions are conformed by simulation test using the brake dynamometer by comparison with test results of actual vehicle. Results of simulation test by these analytical results show good agreement with the vehicle test results. The analytical simulation test conditions provide the input data to brake dynamometer which follows : - each test inertia corresponding to braking deceleration - test condition of input control : brake line pressure - test condition of output control : braking torque

• 비파괴검사학회지
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• 제37권1호
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• pp.29-36
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• 2017

최근 KTX (Korean Train Express) 열차의 사고의 대부분은 기기의 오작동, 차량 부품의 노후와에 따른 고장 및 장애발생, 신호장치에 대한 인적오류 등이 주된 원인이였다. 특히, 차량부품 중 제동 디스크의 파손은 하부 차축 및 차륜에 충격을 가해 탈선의 우려와 고속 충돌 등 대형 인명 피해를 낳을 수 있다. 따라서 본 연구에서 KTX의 제동 디스크(Solid Type, Ventilation Type)를 형상화하고, 이를 동작시켜 균열을 측정하여 DB화 할 수 있는 균열검측시스템을 구축하였다. 제동 디스크의 표면균열을 검사하기 위하여 Rayleigh wave를 이용하였으며 수침기법으로는 제동디스크 장착상태에서 탐상의 어려움이 인하여 국부수침 탐상기법을 활용하여 제동디스크의 초음파 검사모듈을 개발하였다. 또한 제동디스크의 회전에 따라 측정된 균열을 저장할 수 있는 균열검측 자동화장치와 제동 디스크의 초음파 검사모듈을 이용하여 제동 디스크의 표면결함을 평가하였다.

• 한국산학기술학회논문지
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• 제14권7호
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• pp.3158-3163
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• 2013

본 연구에서는 회전속도, 브레이크 압력 제어가 가능한 브레이크 다이나모메타를 제작하여 스퀼 소음 실험을 실시하였다. 브레이크 패드는 각각 $34^{\circ}$, $30^{\circ}$, $26^{\circ}$로 가공하여 패드 각도에 따른 스퀼 발생 조건과 음의 기울기 발생에 따른 스퀼 연관성을 연구 하였다. 각도에 따라 특정한 회전속도와 브레이크 압력에서 스퀼이 발생하였으며, 각도에 상관없이 하모닉 성분을 가지는 특정 주파수 소음을 발견하였다. 햄머링 테스트 및 유한요소해석을 통해서 특정 주파수는 In-plane모드 성격을 갖고 있으며, 패드 각도에 둔감한 모드임을 밝혀냈다.