• Title/Summary/Keyword: Brake Test

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An Experimental Study on Brake Judder via the Frequency Analysis of the Brake System and Vehicle System of a Commercial Vehicle (상용차량의 브레이크 시스템과 차량 시스템 주파수 분석을 통한 브레이크 저더의 실험적 고찰)

  • Moon, ll-Dong;Kim, Jong-Dae;Oh, Chae-Youn
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1131-1138
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    • 2007
  • This paper studies experimentally on the building-up process for the amplitude of a commercial truck vibration induced by brake judder. A front axle drum equipped with a drum brake system is utilized for this experiment. A brake dynamo test, a real vehicle ride test and a real vehicle braking test are performed for the analysis of brake judder. The brake dynamo test measures judder by applying brake chamber pressures of 1, 2 and 3 bar at initial brake pad temperatures of $100^{\circ}C$ and $150^{\circ}C$. In order to assess the vertical acceleration at the front axle, the real vehicle ride test on a straight test road with velocities of 20, 40, 60 and 80 km/h is performed. The real vehicle braking test is carried out at the deceleration rate of 0.2g from a velocity of 90km/h for evaluating the vertical, lateral and longitudinal accelerations both at the front axle and at the cab floor under the driver's seat. The magnitudes and frequencies of the measured peak accelerations from the brake dynamo test, the real vehicle ride test and the real vehicle braking test are comparatively analyzed. This paper shows that the vibration produced by brake judder is built up due to the brake system's peak acceleration frequency being close to the vehicle ride mode's frequency.

Measurement of Mechanical Braking Force for KHST (한국형 고속전철의 기계 제동력 측정 방법)

  • Kim Seogwon;Kim Youngguk;Park Chankyoung
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.580-585
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    • 2003
  • Korean high speed train (KHST) has adopted a combined electric/ mechanic (friction) braking system. Electric brakes are consist of rheostatic brake, regenerative brake and eddy current brake and mechanical brakes are composed of disc brake, wheel disc brake and tread brake. In this paper, we introduce the braking performance test and the measuring method of mechanical brake. And disc brake performance has been reviewed by the experimental method. The on-line test of KHST has been carried out up to 260 km/h and proved that the disc braking capacity of KHST is sufficient.

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Set up of an antilocking-brake-system for the single wheel of passenger cars and brake test using a test rig (승용차의 single wheel에 대한 antilocking-brake-system의 구성 및 test rig을 이용한 제동실험)

  • 홍예선;지태수;고창복
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.36-45
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    • 1990
  • In this study an antilocking-brake-system was set up for the single wheel of passenger cars. The control algorithm for the system was programmed by C-language and executed by a 16bit personal computer, which took the role of an electronic control unit. The performance of the antilocking-brake-system was tested using a test rig, which was specially designed and built up for the simulation of braking on the slippery road. The test results were satisfactory. Although the simulation method of the friction characteristics between the tire and the contact surface on the test rig appeared not to be absolutely suitable, the test rig allowed the basic investigation of the influence of the antilocking brake control on the wheel slip.

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A Study on the Wear Characteristic of Composite brake shoe for Diesel Locomotive by Field Test (현차시험에 의한 디젤기관차용 합성제륜자의 마모특성 연구)

  • 권석진;최경진;고광범;이장희
    • Proceedings of the KSR Conference
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    • 1999.11a
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    • pp.385-390
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    • 1999
  • In this paper, we investigated the wear rate, braking temperature and stopping distance of the composite brake shoe for diesel locomotive in the field test. The wear rate and braking temperature of the composite brake shoe would rather than cast iron. Also, the stopping distance of composite brake shoe is 450m at 100km/h. This result of field test shown that the density distribution of the composite brake shoe influence on wear rate.

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A study on the characteristics of friction in automotive brake lining (자동차용 브레이크 라이닝의 마찰특성에 관한 연구)

  • 정화영
    • Journal of the korean Society of Automotive Engineers
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    • v.8 no.4
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    • pp.56-65
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    • 1986
  • This paper theoretically analyzed the relations between the out-put braking torque and the wheel cylinder pressure in the leading-trailing drum brake for heavy duty truck as the characteristics of friction in break lining, comparing with the results derived from full-scale inertial brake dynamometer test in actual braking condition to develop reliable brake system in extensive using conditions. The main results obtained are as follows; 1) The characteristic curve representing the relations between BEF (Brake Effectiveness Factor) and Friction coefficient derived from theoretical analysis are consistent with the experimental results of dynamometer test. 2) According to the results of dynamometer test, the friction coefficient of brake lining is subject to initial brake speed and the actual using temperature in brake system.

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Micro computer-controlled automatic test method for automotive brake system (Micro computer를 이용한 자동차용 brake 시험 자동화 system에 대한 고찰)

  • 정화영
    • Journal of the korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.6-18
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    • 1987
  • Owing to remarkable development in automotive industry, vehicle performance comes close to perfection and guarantee of stability is getting emphasized in accordance with high speed trend in vehicle. In recent years, the utilization of automatic test method for research and development of automotive brake system is being propelled actively, which pursue whole automatic control from simple measurement to data acquisition. The main subject of this paper is to make a brief explanation on Micro computer controlled Automatic Test Method for Automotive Brake System which makes it possible to test with high accuracy and speed.

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Development of Sintered Friction Material for High Speed Train (고속 전철용 소결 마찰재료 개발)

  • 김기열;김상호;이범주;조정환
    • Proceedings of the KSR Conference
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    • 2002.10b
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    • pp.779-786
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    • 2002
  • The Friction Brake Pad of High Speed Train is the most important parts in brake system, which is usually made of Cu-based Sintered friction material. This study has been carried out about the formulation effects of sintered friction material and made lots of sample brake pads. Then, we have done the performance test of the developed product by using full scale inertia Dynamo-meter. This performance test (braking speed 300km/h) was conducted as GEC Alsthom Standard test procedure and High Speed Brake Test (braking speed 350km/h) was done at "Poli" in Italy. The friction properties of this product was almost identical with the brake pad which is currently used to TGV. And the temperature of brake disk on braking speed 350Km/h was a little higher.

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Development of Test Method for Performance Evaluation of Tuning Brake Discs (튜닝 브레이크 디스크의 성능평가 방법 개발)

  • Kim, Kyung Jin;Shin, Jaeho;Kang, Woo Jong
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.3
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    • pp.28-32
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    • 2016
  • Braking system is directly related to the safety of a vehicle and the brake discs are essential part of the braking system. Due to the repeated frictional forces and torque during braking, brake discs are always works at high temperature and high pressure. Furthermore, the brake disc is one of major tuning components in aftermarket, the braking performance of the brake disc should be evaluated for establishing the certification standards of tuning components. This paper proposes the test method to evaluate the performance of tuning brake discs.

A test for friction and wear characteristic of brake disk materials (제동디스크 소재의 마찰-마모특성 시험)

  • Lim, Choong-Hwan;Goo, Byeong-Choon
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1761-1765
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    • 2008
  • In the braking of a railroad car, mechanical brake systems using wheel tread and brake disk are applied as well as electrical brake systems by regenerator and rheostat. It is very important to consider the frictional characteristic because kinetic energy of the vehicle is dissipated as converted thermal energy through friction between disk and brake pad during disk braking. A friction coefficient and wear characteristic are decided from the interrelationship of disk and friction material in the disk brake system. Lab-scale dynamometer test on developed brake disk materials for increasing heat resistance was performed in this study. Each candidate material was tested at various braking speeds and pressures and we obtained the friction coefficient and wear characteristic. And we executed comparative evaluation of the result from the test.

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A Study on the Techniques of Simulation Test in Automotive Braking System (자동차 제동장치의 시뮬레이션 시험 기법에 관한 연구)

  • 민규식;김형섭
    • Journal of the Korean Society of Safety
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    • v.8 no.2
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    • pp.23-29
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    • 1993
  • In this study, the method of deciding simulation test conditions is developed by computer program compared to actual vehicle test as accurately as possible. These results of analytical test conditions are conformed by simulation test using the brake dynamometer by comparison with test results of actual vehicle. Results of simulation test by these analytical results show good agreement with the vehicle test results. The analytical simulation test conditions provide the input data to brake dynamometer which follows : - each test inertia corresponding to braking deceleration - test condition of input control : brake line pressure - test condition of output control : braking torque

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