• 제목/요약/키워드: Brake Bending Press

검색결과 12건 처리시간 0.022초

Brake Bending Press 구조 건전성에 관한 연구 (A Study on Structural Integrity of Brake Bending Press)

  • 박중원;이현민;김상목;구태완;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.190-193
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    • 2008
  • Thick pipes which have large thickness have been used in fields of ocean and industrial plants, and for oil pipelines, water pipes and pipe arrangement. In manufacture of the pipes, roll bending process has been used mostly. However, studies on the pipe forming processes using brake press have been performed in recent days. Normally, the brake press has high aspect ratio, so analysis of structural integrity should be conducted. In this study, the evaluation of structural integrity of the brake bending press was carried out for thick pipe forming process.

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10,000 Ton Brake Bending Press 구조 건전성에 관한 평가 (Structural Integrity Evaluation of 10,000 Ton Brake Bending Press)

  • 박중원;이현민;구태완;김정;강범수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.529-533
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    • 2008
  • Thick pipes have been used in fields of ocean and industrial plants, and pipe arrangement of oil and water pipelines. Mostly, roll bending process has been used in manufacture of the pipes. Recently, however, studies on the pipe forming processes using brake press have been performed. Normally, the brake press has high aspect ratio, so structural integrity evaluation should be conducted. In this study, finite element analysis of structural integrity for the brake bending press was carried out for thick pipe forming process.

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프레스-브레이킹 굽힘 공정을 이용한 SAW 후육강관의 외경 예측을 위한 해석적 연구 (Numerical Prediction of the Outer Diameter for SAW Pipes Formed by Press-Brake Bending)

  • 박기범;강병권;강범수;구태완
    • 소성∙가공
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    • 제25권2호
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    • pp.116-123
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    • 2016
  • Press-brake bending is used to shape flat and thick plates into a targeted circular configuration without excessive localized thinning or thickening. A brake bending press called 'a knife press bending apparatus' has been widely adopted to manufacture thick, large and long pipe from initially thick plate. Submerged Arc Welded (SAW) pipes are also produced by employing press-brake bending. These pipes are mainly used for oil, natural gas and water pipelines. The principal process variables for press-brake bending can be summarized as stroke of the press-brake knife, the distance between both roll in the lower die, and the feeding length of the plate. Many combinations of these process variables are available, thus various pipe diameters can be realized. In the current study, a series of repetitive numerical simulations by feeding a thick plate with initial thickness of 25.4mm were conducted with the consideration of elastic recovery. Furthermore, an index for SAW pipe production is proposed which can be widely used in industry.

Bending Machine의 서보제어에 의한 고정도 굽힘가공에 관한 연구 (A Study on High Accuracy Bending Work using Servo Control of Bending Machine)

  • 송충현;김성식;김경석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.85-90
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    • 2001
  • Recent general Press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending ang1e and marking-off works to calculate bending length. Also, the hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time and high accuracy bending work.

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자동 절곡제어장치에 의한 NC 절곡기 개발에 관한 연구 (A Study on Development of NC Press Brake with Automatic Bending Control System)

  • 송충현;김경석;김성식;최정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.418-421
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    • 2001
  • Press brake is used as bending and forming sheet metal in vehicle and many kind of industry. This paper deals with development of NC press brake based on high precision positioning device and software, which can be operated on personal computer. In this system, positioning device is used for controlling bending angle and operated by the developed software, which is database from material property, width and thickness of material. This study will make distribution in development of computer aided press brake.

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Bending Machine의 서보제어에 관한 연구 (A Study on the Servo Control of Bending Machine)

  • 송충현;김성식;김경석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.410-413
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    • 1997
  • Recent general press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending angle and marking-off works to calculate bending length. Also, The hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time.

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Knife Press Forming 공정의 후육관 성형성 예측 (Estimation on Formability of ]Knife Press Forming Process for the Thick Pipes)

  • 박중원;노학곤;구태완;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.319-322
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    • 2009
  • Roll bending process has been used for manufacturing the pipes. However, it is not suitable process for the thick pipes. Knife press forming is acceptable process for the thick pipes. Recently, the knife press forming process using brake bending press have been performed. In this study, the estimation on formability of knife press forming process for the thick pipes is carried out. From the results, it is ensured that the thick pipes could be obtained by the knife press forming process.

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데이터베이스를 이용한 서보제어방식의 절곡기 개발에 관한 연구 (A Study on Development of Press Brake by Data-based Servo Control System)

  • 김경석;강기수;송충현;김성식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.416-421
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    • 2002
  • The purpose of t his paper is to database each factors from experimental results and develop the servo-controlled feeding system on these database. At first, spring back and bending farce are analyzed by basic theory of bending processing. In database, through practical experiment by the expert various types of bending angel and thickness of plate are tested and classified with SB34P and Aluminum. For the development of servo-controlled feeding system, automatic feeding system is designed and manufactured with ball screw and LM guide and performance of the developed feeding system is tested under condition of standard machine tool examination. Also, Mechanical consideration of mainframe in press brake, development of controller based on NC, program for servo-control are studied. Finally, based on experimental data, the system is operated and compared with theoretical data

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60kgf/$mm^2$급 일체화 성형용 레이저 용접 튜브 제조에 관한 연구 (A study on manufacturing of laser welded tube from 60kgf/$mm^2$Grade Steel Sheet for one-body forming)

  • 서정;이제훈;김정오;강희신;이문용;정병훈
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
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    • pp.18-20
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    • 2003
  • Optimal processing and system to produce the laser welded tube for one body formed bumper beam are studied. The calculated size of tube is a thickness of 1.4mm, diameter of 105.4mm and length of 2000mm. The tube is shaped from cool rolled high strength steel sheet(tensile strength: 60kgf/$\textrm{mm}^2$ grade). Two roll bending method is the optimal tube shaping process compared to UO-bending, bending on press brake, multi-step continuous roll forming and 3 roll bending methods. Weld quality monitoring and seam tracking along the butt-joint lengthwise to the tube axis are also studied. The longitudinal butt-joint is welded by the $CO_2$ laser welding system equipped with a seam tracker and plasma sensor. The constructed $CO_2$ laser tube welding system can be used for the precision seam tracking and the real-time monitoring of weld quality. Finally, the obtained laser welded tube can be used for one-body formed automobile bumper beam.

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