• Title/Summary/Keyword: Boring machine

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A Study on the Behavior of Partially Extended Grouted Soil-Nailing (부분적으로 확장된 그라우트 구근을 갖는 쏘일네일링 공법의 거동에 관한 연구)

  • Lee, In;Choi, Seung-Hwan;Kim, Ju-Hyun;Park, Jun-Beom;Kim, Hong-Taek
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.1068-1075
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    • 2009
  • The Soil-nailing installed to the slope or the vertical excavation surface shows reinforce effect using frictional resistance between ground and grout. This friction is showed the more the shape of grout is rough, the more efficient.. This study is about the characteristic behavior of Soil-nailing has partial extension grout made artificially control. In this study, we refer to the new boring machine that can make partially extended grout and perform 3D analysis between of the partial extended grout and the general grout of a cylinder shape using the finite element method for comparing.

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A Fundamental Study on the Expert System for the Operations Management in Wood Furniture Industry (목가구(木家具) 생산관리(生産管理)를 위한 전문가(專門家) 시스템의 기초(基礎) 연구(硏究))

  • Kim, Il-Sook;Lee, Hyoung-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.21 no.2
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    • pp.23-30
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    • 1993
  • As the demand of wood furniture becomes diverse and large-sized, artificial intelligence technique is required to design the expert system which can promote the efficiency of the operations management in wood furniture industry. This study was carried out to develop the expert scheduler, which was applied to the scheduling in chair-manufacturing process to evaluate its validity. The expert scheduler could show the results of scheduling must faster than Gantt chart method with ease. Maximum tardiness in the current chair-manufacturing process could be reduced from 29 seconds to 5 seconds by the addition of a spindle sander, a 12 spindle universal boring machine, and a moulding sander to sanding, boring, and moulding process, respectively.

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Analysis of Cutter and Design of Chip Processing System for Large Scale Machine Tool (대형 공작기계용 칩 처리시스템 설계 및 커터 해석)

  • Lee, Jong-Moon;Yang, Young-Joon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.147-153
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    • 2012
  • The demands of the large scale machine tools, for instance, such as planomiller, turning machine, boring machine, NC machine, have been gradually increased in recent years. As the performances of machine tools and/or cutting tools are advanced, it is possible to perform high-speed and high-precision cutting works. The effective treatment of wet chip, which is discharged from cutting works, becomes very important problems. Therefore, this study is forced on the design of large scale machine tools using CATIA V5R18 and analysis of cutter, which is considered as essential equipment in large scale machine tools, using MSC.Nastran & MSC.Patran. Especially, the relations between tolerated load of cutter, driving horse power and rpm of driving shaft in chip processing system are investigated through analysis. As the results, the reliability of design could be improved by evaluating simulated numerical values, it showed that tolerated loads of supported part and edged part of cutter are 87,000N and 14,450N, respectively.

Shield TBM disc cutter replacement and wear rate prediction using machine learning techniques

  • Kim, Yunhee;Hong, Jiyeon;Shin, Jaewoo;Kim, Bumjoo
    • Geomechanics and Engineering
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    • v.29 no.3
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    • pp.249-258
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    • 2022
  • A disc cutter is an excavation tool on a tunnel boring machine (TBM) cutterhead; it crushes and cuts rock mass while the machine excavates using the cutterhead's rotational movement. Disc cutter wear occurs naturally. Thus, along with the management of downtime and excavation efficiency, abrasioned disc cutters need to be replaced at the proper time; otherwise, the construction period could be delayed and the cost could increase. The most common prediction models for TBM performance and for the disc cutter lifetime have been proposed by the Colorado School of Mines and Norwegian University of Science and Technology. However, design parameters of existing models do not well correspond to the field values when a TBM encounters complex and difficult ground conditions in the field. Thus, this study proposes a series of machine learning models to predict the disc cutter lifetime of a shield TBM using the excavation (machine) data during operation which is response to the rock mass. This study utilizes five different machine learning techniques: four types of classification models (i.e., K-Nearest Neighbors (KNN), Support Vector Machine, Decision Tree, and Staking Ensemble Model) and one artificial neural network (ANN) model. The KNN model was found to be the best model among the four classification models, affording the highest recall of 81%. The ANN model also predicted the wear rate of disc cutters reasonably well.

Review of Technical Issues for Shield TBM Tunneling in Difficult Grounds (특수지반에서 쉴드TBM의 시공을 위한 기술적 고찰)

  • Jeong, Hoyoung;Zhang, Nan;Jeon, Seokwon
    • Tunnel and Underground Space
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    • v.28 no.1
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    • pp.1-24
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    • 2018
  • The use of TBM (tunnel boring machine) gradually increases in worldwide tunneling projects. TBM machine are often applied to more difficult and complex geological conditions in urban area, and many problems and difficulties have been reported due to these geological conditions. However, in Korea, there is a lack of research on difficult grounds so far. This paper discussed general aspects of investigation method, and problems of TBM tunneling in difficult grounds. Construction cases that passed through the difficult grounds in worldwide were analyzed and the typical difficult grounds were classified into 11 cases. For each case, the definition and general problems were summarized. Particularly, for mixed ground and boulder ground, and fault zone, which are frequent geological conditions in urban area with shallow depth, classification system, investigation methods and major considerations were discussed, and proposed the direction of future research. This paper is a basic study for the development of TBM construction technology in difficult ground, and it is expected that it will be useful for related research and construction of TBM in difficult ground in the future.

Improvement Plan of Excavation Performance Based on Shield TBM Performance Prediction Models and Field Data (쉴드 TBM 성능예측모델과 굴진자료 분석을 통한 굴진성능 개선방안)

  • Jung, Hyuksang;Kang, Hyoungnam;Choi, Jungmyung;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.2
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    • pp.43-52
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    • 2010
  • Shield method is the tunnel boring method that propels a steel cylinder in the ground and excavates tunnels at once. After Marc Isambard Brunel started using the method for the Thames Riverbed Tunnel excavation in London, many kinds of TBM (Tunnel Boring Machine) developed and applied for the construction of road, railway, electricity channel, pipeline, etc. In comparison with NATM concept that allows to observe ground condition and copes with difficulty. The machine selected before starting construction is not able to be changed during construction in shield TBM. Therefore the machine should be designed based on the ground survey result and experiment, so that the tunnel might be excavated effectively by controlling penetration speed, excavation depth and cutter head speed according to the ground condition change. This research was conducted to estimate penetration depth, excavate speed, wear of disc cutter on Boondang Railway of the Han Riverbed Tunnel ground condition by TBM performance prediction models such as NTNU, $Q_{TBM}$, Total Hardness, KICT-SNU and compare the estimated value with the field data. The estimation method is also used to analyze the reason of poor excavation efficiency at south bound tunnel.

MACHINE TOOL TECHNOLOGY;THE PRESENT AND THE FUTURE(8) (공작기계 기술의 현재와 미래(8))

  • 강철희
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.11
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    • pp.5-19
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    • 1995
  • 항공기 기술의 발전은 다양한 과학기술 분야의 발달에 끊임없이 큰 영향을 주어왔고, 또 기기서 파생된 신 기술도 수없이 발생하였다. NC 공작기계도 그 하나이다. 제 2차 세계대전 후 미공군은 복잡한 형상의 항공기 부품가공과 고정밀도의 검사용 Gauge를 제작할 필요성을 얻게 되었다. Helicopter의 Rotor blade의 Prifile 검사용 Plate gauge를 가공할 수 있는 기계를 개발 중에 있었던 J.T.Person이 Jig boring machine을 저자적으로 제어하면서 Gauge를 가공하는 방법을 1947년 미공군에 제안하게 되었다. 이것이 NC 발달사에 기록된 역사적인 사실이며 이 Project는 후에 MIT로 넘아가고 1952년에 NC milling machine을 완성시켰다. 그 후, 1955년 Gidding & Lewis사가 최초로 NC 공작기계를 공업화한 제1호기 Numericord를 시장에 내 놓게 되었다.

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능동 제어를 이용한 공작기계용 정압베어링의 성능 향상에 관한 연구

  • 강선호;박준호;조형석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.249-254
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    • 1992
  • Hydrostatic Bearings have been applied to ultra high precision machine tools and precision instruments, because of their low friction characteristic, high load carrying capacity and high moving accuracy at all range of speed. In regard to realizing the Hydrostatic Bearing, various restrictors such as capillary, orifice, diaphram valve, spool valve, and etc can be used. However, their stiffness and flexibility are not sufficient in practical use for ultra precision machine tool elements. In this study dynamic equations were derived and the dynamic characteristics were simulated for both orifice and flow control servo valve. Simulation was carried out on the condition that static and sinusoidal dynamic loads were applied to the table of CNC jig Boring machine. The simulation results indicate the improvement of the performance of the Bearing system when flow control servo valve has been used as restrictor of Hydrostatic Bearing.

A Study on the Precision Hole Machiningof Pre Hardened Mould Steel (프리하든 금형강의 정밀 홀 가공에 관한 연구)

  • Lee, Seung-Chul;Cho, Gyu-Jae;Park, Jong-Nam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.98-104
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    • 2012
  • In this paper, precision processing is carried out for the pre hardened steel(HRC 54), which is one of injection mould materials. Processing characteristics are estimated according to the number of tool cutting blade and roundness is observed by the 3-Dimensional measuring machine. The surface roughness affected by the wire electric discharge machining are measured. Cutting component force of STAVOX is the highest in condition of 2F processing because load per a blade of cutting tool is high. Especially, the difference in Fz is over 20N by cutting load. The slower spindle rotation speed and tool feed rate are, the better cutting component force is. The roundness of hole processed in condition of 4F is good because feed rate is able to be fast. When rotation speed is increased, the surface roughness is decreased. The surface roughness acquired in condition of 2F processing is higher about 50% than 4F processing.

Influence of TBM operational parameters on optimized penetration rate in schistose rocks, a case study: Golab tunnel Lot-1, Iran

  • Eftekhari, A.;Aalianvari, A.;Rostami, J.
    • Computers and Concrete
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    • v.22 no.2
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    • pp.239-248
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    • 2018
  • TBM penetration rate is a function of intact rock properties, rock mass conditions and TBM operational parameters. Machine rate of penetrationcan be predicted by knowledge of the ground conditions and its effects on machine performance. The variation of TBM operational parameters such as penetration rate and thrust plays an important role in its performance. This study presents the results of the analysis on the TBM penetration rates in schistose rock types present along the alignment of Golab tunnel based on the analysis of a TBM performance database established for every stroke through different schistose rock types. The results of the analysis are compared to the results of some empirical and theoretical predictive models such as NTH and QTBM. Additional analysis was performed to find the optimum thrust and revolution per minute values for different schistose rock types.