• Title/Summary/Keyword: Boring machine

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Development and Application of Penetration-type Bender Elements Probe for Stiffness Measurements of Soft Soils (연약지반의 강성도 측정을 위한 관입형 벤더 엘리먼트 프로브의 개발 및 적용)

  • Mok, Young-Jin;Jung, Jae-Woo;Kim, Hak-Sung
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.119-126
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    • 2008
  • Ground stiffness(shear wave velocity) is one of the key parameters in geotechnical earthquake engineering. An In-situ seismic technique has its own advantages and disadvantages over the others in stiffness measurements. By combining the crosshole and seismic cone techniques and utilizing favourable features of bender elements, a new hybrid probe has been developed in order to enhance data quality and easiness of testing. The basic structure of the probe, called "MudFork", is a fork composed of two blades, on each of which source and receiver bender elements were mounted respectively. To evaluate the disturbance caused by the penetration of the probe, shear wave velocity measurements were carried out in the Kaolinite slurry in the laboratory. Finally, the probe was penetrated in coastal mud near Incheon, Korea, using SPT(standard penetration test)rods pushed with a routine boring machine and shear wave velocity measurements were carried out. The results were verified with data from laboratory and cone testing. The performance of the probe turns out to be excellent in terms of data quality and testing convenience.

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Evaluation of the applicability of TBM performance prediction models based on field data (현장 굴진자료 분석에 의한 TBM 성능예측모델의 적용성 평가)

  • Oh, Ki-Youl;Chang, Soo-Ho;Kim, Sang-Hwan
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.803-812
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    • 2008
  • Along with the increasing demand for automatic and mechanical tunnel excavation methods in Korea, the Tunnel Boring Machine (TBM) method of tunnel excavation has become increasingly popular. However, in spite of this rising demand, few studies have been performed on the TBM method, in Korea. For this reason, this study focused on evaluation of the applicability of TBM performance prediction models based on field data in order to contribute to the basic and essential parts of TBM designation and the TBM method of tunnel excavation in Korea. These rock properties can be defined as the mechanical and physical factors of rock that have an influence on a disc cutter's ability to cut rock, and provide information for the evaluation of the applicability of field data. Based on outcomes from these tests, applicability of the prediction model was evaluated and the predicted performance of a TBM was compared with real field data obtained from four different TBM construction sites in Korea.

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Laboratory considerations about frictional force on pipe surface when slurry machine is used

  • Khazaei Saeid;Shimada Hideki;Kawai Takashi;Yotsumoto Jyunichi;Sato Iwao;Matsui Kikuo
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.214-220
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    • 2003
  • Pipe jacking is a name for a method to excavate a tunnel by pushing pipe into the ground from an especial pit. Size of tunnels in this method is different from under 900mm (microtunneling) to more than 3,000mm. Method of excavation is also different from hand digging to use of any kind of tunnel boring machines such as slurry and earth pressure balance (EPB) machines. Slurry pipe jacking was firmly established as a special method for the nondisruptive construction of the underground tunnels in urban area. During the pipe jacking and microtunneling process, the jacking load is an important parameter, controlling the pipe wall thickness, need to and location of intermediate jacking station, selection of jacking frame and lubrication requirements. The main component of the jacking load is due to frictional resistance. In this paper the skin friction between pipe surface and surrounding condition also lubricant quality based on a few fundamental tests, were considered. During this study unconfined compressive strength test, dynamic friction measurement test and direct shear box test were raised for one of the largest diameter slurry pipe jacking project in Fujisawa city in Japan. It could be concluded that in slurry pipe jacking, prediction of frictional forces are mainly dependent on successful lubrication, its quality and lubricant strength parameters. Conclusions from this study can be used for the same experiences.

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A Study on the Modeling and Prediction of Machined Profile in Round Shape Machining (동근형상가공의 형상모델링과 예측에 관한 연구)

  • 윤문철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.659-664
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    • 2000
  • In this paper, We have discussed on the modeling of machined outer geometry which was established for the case of round shape machining, also the effects of externally machined profile are analyzed and its modeling realiability was verified by the experiments of roundness testing, especially in lathe operation. In this study, we established harmonic geometric model with the parameter harmonic function. In general, we can calculate the theoretical roundness profile with arbitrary multilobe parameter. But in real experiments, only 2-5 lobe profile was frequently measured. the most frequently ones are 3 and 5 lobe profile in experiments. With this results, we can predict that these results may be applies to round shape machining such as turning, drilling, boring, ball screw and cylindrical grinding operation in bearing and shaft making operation with the same method. In this study, simulation and experimental work were performed to show the profile behaviors. we can apply these new modeling method in real process for the prediction of part profile behaviors machined such as in round shape machining operation.

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Application of DEW Anchor with Field Test (현장시험을 통한 DEW 지압형 앵커의 적용성평가)

  • Choe, Gyeong-Jip;Park, U-Yeong;Yu, Seong-Jin;Lee, Seong-Rak
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.745-751
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    • 2009
  • The anchor is used extensively for a cutting slope, an earth retaining wall, an uplift resistance of sub-structures and so on at civil engineering projects and is classified by aim in use, tendon material, and ground/tension fixing type. It can be distinguished extensively into friction type, bearing type, and complex type by ground fixing type. Generally, bond length of friction type anchor has application to 3~10m depending on the friction-resistance characteristics. In this study, 'DEW(double enlargement wedge) bearing type anchor' of new concept is devised. The bond length is about 0.6~0.8m. It can be used on the ground to have the strength characteristics above it of weathered rock. There are merits which are 'period reduction' and 'cost saving' through the minimum of the boring length. In addition, it is so called environmentally friendly Methods because it can reduce the quantity of carbon dioxide through the reducing drilling machine operation time.

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Development of Stage-Cut Method for medium depth Shaft in Korea (국내 중저심도(20~80m) 수직구에 적합한 Stage-Cut 공법 개발)

  • Hong, Chang-Soo;Lee, Ji-Su;Hwang, Dae-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1522-1529
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    • 2009
  • When a shaft is excavated in Korea, the mechanized method such as RBM(Raise Boring Machine) or RC(Raise Climber) is used independently of depth. But usually, the mechanized method is useful for the deep depth. On the contrary, when the depth of shaft is short, the cost of excavation increase. So in the case of shaft constructon less than 100m, we need to consider more suitable method of shaft construction such as Stage-cut which is one of blasting methods. Stage-Cut is widely used in the field of shaft construction in Japan as a tool of rock excavation. The main purpose of this study is to provide technical guidance for design and construction of shafts in rock, using Stage-cut method which is suitable for 20m~80m depth shaft. In this study, Blasting tests was performed in field, according to rock classification. Finally, the stage-cut method which is suitable for the geology of Korea was developed.

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Improvement of a Simulink Debugger Capacity for Model Verification (모델 검사를 위한 Simulink 디버거의 기능 개선)

  • Kim, Seong-Jo;Lee, Hong-Seok;Choi, Kyung-Hee;Chung, Ki-Hyun
    • The KIPS Transactions:PartD
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    • v.17D no.2
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    • pp.111-118
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    • 2010
  • In this paper, we describe the implementation of debugger that has advanced features for verifying Simulink model. The debugger provided in Simulink has some boring and repetitive work when verifying complicated Simulink models or complicated scenarios. In order to resolve the problems, this paper addresses the issues on the implementation of debugger that provides features such as a convenient feature to compare the simulation output to the expected output for specific input, to monitor system's behavior at specific time, and coverage report function in some or all input scenarios. The proposed debugger is applied to the vending machine model provided by Matlab, demonstrating its feasibility.

Investigation of ratio of TBM disc spacing to penetration depth in rocks with different tensile strengths using PFC2D

  • Sarfarazi, Vahab;Haeri, Hadi;Shemirani, Alireza Bagher;Hedayat, Ahmadreza;Hosseini, Seyed Shahin
    • Computers and Concrete
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    • v.20 no.4
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    • pp.429-437
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    • 2017
  • In this study, the effect of the tensile strength and ratio of disc spacing to penetration depth on the efficiency of tunnel boring machine (TBM) is investigated using Particle flow code (PFC) in two dimensions. Models with dimensions of $150{\times}70mm$ made of rocks with four different tensile strength values of 5 MPa, 10 MPa, 15 MPa and 20 MPa were separately analyzed and two "U" shape cutters with width of 10 mm were penetrated into the rock model by velocity rate of 0.1 mm/s. The spacing between cutters was also varied in this study. Failure patterns for 5 different penetration depths of 3 mm, 4 mm, 5 mm, 6 mm, and 7 mm were registered. Totally 100 indentation test were performed to study the optimal tool-rock interaction. An equation relating mechanical rock properties with geometric characteristics for the optimal TBM performance is proposed. The results of numerical simulations show that the effective rock-cutting condition corresponding to the minimum specific energy can be estimated by an optimized disc spacing to penetration depth, which, in fact, is found to be proportional to the rock's tensile strength.

Simplified Failure Mechanism for the Prediction of Tunnel Crown and Excavation Front Displacements

  • Moghaddam, Rozbeh B.;Kim, Mintae
    • Magazine of korean Tunnelling and Underground Space Association
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    • v.21 no.1
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    • pp.101-112
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    • 2019
  • This case study presented a simplified failure mechanism approach used as a preliminary deformation prediction for the Mexico City's metro system expansion. Because of the Mexico City's difficult subsoils, Line 12 project was considered one of the most challenging projects in Mexico. Mexico City's subsurface conditions can be described as a multilayered stratigraphy changing from soft high plastic clays to dense to very dense cemented sands. The Line 12 trajectory crossed all three main geotechnical Zones in Mexico City. Starting from to west of the City, Line 12 was projected to pass through very dense cemented sands corresponding to the Foothills zone changing to the Transition zone and finalizing in the Lake zone. Due to the change in the subsurface conditions, different constructions methods were implemented including the use of TBM (Tunnel Boring Machine), the NATM (New Austrian Tunneling Method), and cut-and-cover using braced Diaphragm walls for the underground section of the project. Preliminary crown and excavation front deformations were determined using a simplified failure mechanism prior to performing finite element modeling and analysis. Results showed corresponding deformations for the crown and the excavation front to be 3.5cm (1.4in) and 6cm (2.4in), respectively. Considering the complexity of Mexico City's difficult subsoil formation, construction method selection becomes a challenge to overcome. The use of a preliminary results in order to have a notion of possible deformations prior to advanced modeling and analysis could be beneficial and helpful to select possible construction procedures.

Disc Cutter Consumptions Prediction on Applying Shield TBM at the Han Riverbed Tunnel (한강하저터널의 쉴드TBM 적용시 디스크 커터 소모량 예측과 소모량)

  • Choi, Jung-Myung;Jung, Hyuk-Sang;Chun, Byung-Sik;Lee, Yong-Joo
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.562-570
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    • 2010
  • This study was conducted to estimate the number of disc cutter consumption and to predict amount of disc cutters when a shield TBM(Tunnel Boring Machine) of the Han Riverbed Tunnel was applied. In fact, it is almost impossible to change the machine after starting the excavation using the shield TBM method. Therefore, it is important to design an appropriate equipment in the shield method - an efficiency choice of the operation equipment plays a key role in the shield tunnel processing. For the above reason, the disc cutter consumption prediction is quite important so that the detailed analysis is required. A number of disc cutter consumption was predicted by the three methods, viz. KOMATSU, MITSUBISHI and NTNU. In addition, the predicted results were compared with field data. The prediction of disc cutter consumption showed that 237 for KOMATSU, 501 for MITSUBISHI, and 634 for NTNU, respectively. However, a total number of 1,263 disc cutter consumption were investigated during the tunnel construction. It was found that there was a huge difference between the predicted and real values of the disc cutter consumption. The more detailed investigation showed that the disc cutter was worn out bluntly in the northbound tunnel, meanwhile it was worn out sharply in the southbound tunnel. In particular, the disc cutter consumption in the southbound tunnel was increased rapidly because of rear abrasion for remaining mucks in the chamber.

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