• 제목/요약/키워드: Bonding surface

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구리-타이타늄 이중봉 직접압출의 공정지도 개발 (Development of A Process Map for Extrusion of Cu-Ti Bimetal Bar)

  • 김중식;이용신;심경섭;박훈재
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.499-502
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    • 2005
  • A process map has been developed, which can identify the process conditions for weak mechanical bonding at the contact surface during the direct extrusion of a Cu-Ti bimetal bar. Bonding mechanism between Cu and Ti was assumed as a cold pressure welding. Then, the plastic deformation at the contact zone causes mechanical bonding and a new bonding criterion for pressure welding was developed as a function of the principal stretch ratio and normal pressure at the contact surface by analyzing micro local extrusion at the contact zone. Finite element analyses for extrusion of Cu-Ti bimetal bars were performed for various process conditions. The deformation history at the contact surface was traced and the proposed new bonding criterion was applied to predict whether the mechanical bonding at the Cu-Ti contact surface happens. Finally, a process map for the extrusion of Cu-Ti bimetal bar is suggested.

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구리-타이타늄 복합선재의 번들압출 성형특성 (Forming Characteristics for the Bundle Extrusion of Cu-Ti Bimetal Wires)

  • 이용신;김중식;윤상헌;이호용
    • 소성∙가공
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    • 제18권4호
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    • pp.342-346
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    • 2009
  • Forming characteristics for the bundle extrusion of Cu-Ti bimetal wires are investigated, which can identify the process conditions for weak mechanical bonding at the contact surface during the direct extrusion of a Cu-Ti bimetal wire bundle. Bonding mechanism between Cu and Ti is assumed as a cold pressure welding. Then, the plastic deformation at the contact zone causes mechanical bonding and a new bonding criterion for pressure welding is developed as a function of the principal stretch ratio and normal pressure at the contact surface by analyzing micro local extrusion at the contact zone. The averaged deformation behavior of Cu-Ti bimetal wire is adopted as a constitutive behavior at a material point in the finite element analysis of Cu-Ti wire bundle extrusion. Various process conditions for bundle extrusions are examined. The deformation histories at the three points, near the surface, in the middle and near the center, in the cross section of a bundle are traced and the proposed new bonding criterion is applied to predict whether the mechanical bonding at the Cu-Ti contact surface happens. Finally, a process map for the direct extrusion of Cu-Ti bimetal wire bundle is proposed.

구리-타이타늄 이중미세선재 번들압출의 공정지도 개발 (Development of A Process Map for Bundle Extrusion of Cu- Ti Bimetal Wires)

  • 김중식;이용신;윤상헌
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.393-397
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    • 2005
  • A process map has been developed, which can identify the process conditions for weak mechanical bonding at the contact surface during the direct extrusion of a Cu-Ti bimetal wire bundle. Bonding mechanism between Cu and Ti is assumed as a cold pressure welding. Then, the plastic deformation at the contact zone causes mechanical bonding and a new bonding criterion fur pressure welding is developed as a function of the principal stretch ratio and normal pressure at the contact surface by analyzing micro local extrusion at the contact zone. The averaged deformation behavior of Cu-Ti bimetal wire is adopted as a constitutive behavior at a material point in the finite element analysis of Cu-Ti wire bundle extrusion. Various process conditions for bundle extrusions are examined. The deformation histories at the three points, near the surface, in the middle and near the center, in the cross section of a bundle are traced and the proposed new bonding criterion is applied to predict whether the mechanical bonding at the Cu-Ti contact surface happens. Finally, a process map for the direct extrusion of Cu-Ti bimetal wire bundle is proposed.

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탄소복합재 접착공정을 위한 CFRP의 레이저 표면처리 기법의 적용 (Application of Laser Surface Treatment Technique for Adhesive Bonding of Carbon Fiber Reinforced Composites)

  • 황문영;강래형;허몽영
    • Composites Research
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    • 제33권6호
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    • pp.371-376
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    • 2020
  • 접착강도는 표면처리 기술을 통해 향상시킬 수 있다. 가장 일반적인 방법은 기계적인 결합력을 향상시킬 수 있는 접착 표면의 변화이다. 본 연구는 접착면의 레이저 표면 처리가 기계적 결합력에 미치는 영향과 탄소섬유 강화 복합재료(CFRP)의 접착 결합에 대해 설명한다. 1064 nm의 레이저를 활용하여 표면 조도를 패턴화했다. 레이저 샷의 수, 패턴의 방향, 길이가 CFRP/CFRP 단일 조인트의 접착력에 미치는 영향을 인장 시험을 통해 조사했다. ASTM D5868에 따른 시험을 수행하였으며, 파단 후 손상된 표면을 분석하여 결합 메커니즘을 결정했다. 접착 강도의 증가를 위해서는 CFRP 표면에 최적화된 레이저 샷의 수와 조도 깊이가 구성되어야 한다. 인장방향에서의 전단응력을 고려할 때, 접착층의 파단 경로를 길어지게 하는 45°의 방향의 조도가 접착강도의 증가를 야기했다. 그러나 레이저에 의한 조도의 길이는 접착 강도에 크게 영향을 주지 못했다. 레이저를 이용한 접착면의 표면처리는 기계적 결합 메커니즘을 확보하고 CFRP 접착 조인트의 접착 강도를 향상시키는 적합한 방법이라는 결론을 도출할 수 있다. 레이저 처리를 이용한 이점을 완전히 이용하기 위해서는 최적화된 레이저 공정 변수에 대한 연구가 반드시 필요하다.

레진치아의 표면처리가 의치상과의 결합강도에 미치는 영향 (Effect of Facial Treatment for Resin Teeth on Bonding Strength of Denture)

  • 김용원
    • 대한치과기공학회지
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    • 제30권2호
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    • pp.71-77
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    • 2008
  • Acrylic resin has been widely used for dental care since it requires relatively simple equipment for treatment and less time and cost are needed to make it and, furthermore, proper strength, dimensional stability as well as durability are ensured after treatment. A survey of denture users showed, however, that more than 60% of dentures installed need repair each year, $22{\sim}30%$ of which are due to falling out of teeth. This study is aimed at exploring the means to increase bonding strength of denture by reducing the causes for falling out of teeth during the processing of dentures. For this aim, the bonding strength of dentures was compares and analyzed before and after the glazed surface of teeth contacting denture was eliminated. From the analysis, it was revealed that there was a difference of 4.3MPa in average in bonding strength between 20MPa for the glazed surface not eliminated and 24.3MPa for the glazed surface eliminated.

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콜드조인트 계면 처리방법에 따른 초고성능 콘크리트의 전단접착성능에 관한 실험적 연구 (An Experimental study on the bonding shear performance evaluation of UHPC accordance with adhesion surface treatment)

  • 김민성;이승엽;양현민;이한승
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2015년도 춘계 학술논문 발표대회
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    • pp.86-87
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    • 2015
  • An active study on UHPC, which has been recently used in high-rise building and bridges, is in progress. However, research on bonding shear strength of UHPC is required to be studied due to the lack of information. In this study, experimental research progress for bonding shear strength (shear strength of adhesive surface) evaluation of UHPC (Ultra High Performance Concrete) is proceeded. First, specimens that surface treatment methods of concrete bonded section and retardation time of placement are considered are produced. Second, Direct Shear test is applied on concrete bonded section of UHPC. As a result of this study, the highest bonding shear strength specimen in which compared to the non-retardation time specimen is compaction turbulence treatment. From later study, it is judged that strength of UHPC in accordance with direction of steel fiber when steel fiber of UHPC is mixed.

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전장에 의한 유리와 금속의 접합 (Glass to Metal Bonding by Electric Field)

  • 정우창;김종희
    • 한국세라믹학회지
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    • 제20권1호
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    • pp.70-78
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    • 1983
  • This paper discusses the application of Si-Borosilicate glass sealing to a new sealing method which utilizes a large electrostatic field to pormote bound formation at relatively low temperature. Bonding mechanism and the effect of bonding time bonding temperature glass thickness and surface roughness on the bond strength were investigated. Application of a de voltage across bonded specimen gradually produced a layer of glass adjacent silicon which was depleted of mobile ions. As a consequence a n increasingly larger fraction of the applied voltage appeared across the depleted region and very large electric field resulted This field accompanyed by large electrostatic force acted as driving force the of strong bond. And stronger bond was formed with increasing bonding time and temperature. A low temperature preoxidation is advantageous for the Si surface having a rougher surface finish that 1 microinch.

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크라프트펄프 폐액(廢液)과 표면산화제(表面酸化劑)를 이용(利用)한 합판(合板)의 접착특성(接着特性)에 관(關)한 연구(硏究) (Studies on Bonding Characteristics of Plywood by Kraft Black Liquor and Surface Activators)

  • 정인주;이필우
    • Journal of the Korean Wood Science and Technology
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    • 제16권3호
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    • pp.5-16
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    • 1988
  • This experiment was executed to investigate the effect of activation of veneer surface by oxidizing agents, hydrogen peroxide and nitric acid, on bonding characteristics of Malas(Homalium foetidum Benth) plywood, in which the effects of these oxidizing agents amount, pretreatment time, and pressing time and temperatue on shear strength of the plywood were examined and discussed. In this research the activation of veneer surface by oxidants was effective in raising shear strength but the difference in shear strength was not observed between hydrogen peroxide and nitric acid treatment. Hydrogen peroxide treatment, however, seemed to be more profitable to industrial application because of its lower concentration and easier handling than nitric acid. The bonding method by lignin-phenol adhesive through surface activation revealed inferior shear strength to phenol- and urea-formaldehyde adhesive but superior water resistance to urea-formaldehyde adhesive and this bonding method, in addition, have the advantage of lower cost compared with phenol-formaldehyde adhesive, Therefore, this bonding method by lignin-phenol adhesive through surface activation seemed to economical in manufacturing of water-resistant wood panel materials in future.

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DEVELOPMENT OF HYPER INTERFACIAL BONDING TECHNIQUE FOR ULTRA-FONE GRAINED STEELS

  • Kazutoshi Nishimoto;Kazuyoshi Saida;Jeong, Bo-young;Kohriyama, Shin-ichi
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.776-780
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    • 2002
  • This paper describes the concept and the characteristics of hyper interfacial bonding developed as a new concept joining process for UFG (ultra-fine grained) steel. Hyper interfacial bonding process is characterized by instantaneous surface melting bonding which involves a series of steps, namely, surface heating by high frequency induction, the rapid removing of heating coil and joining by pressing specimens. UFG steels used in this study have the average grain size of 1.25 ${\mu}{\textrm}{m}$. The surface of specimen can be rapidly heated up and melted within 0.2s. Temperature gradient near heated surface is relatively steep, and peak temperature drastically fell down to about 1100K at the depth of 2~3mm away from the heated surface of specimen. Bainite is observed near bond interface, and also M-A (martensite-austenite) islands are observed in HAZ. Grain size increases with increasing heating power, however, the grain size in bonded zone can be restrained under 11 ${\mu}{\textrm}{m}$. Hardened zone is limited to near bond interface, and the maximum hardness is Hv350~Hv390.

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표면 개질화된 탄소나노튜브 강화 고분자 복합재료의 마모 특성 (Tribological Property of Surface Modified Carbon Nanotube Reinforced Polymer Matrix Composites)

  • 박주혁;아부바카술롱
    • Tribology and Lubricants
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    • 제21권6호
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    • pp.302-305
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    • 2005
  • Various carbon nanotubes (CNTs) are added into the epoxy matrix as reinforcements to investigate the effect on the wear behavior. Effects to the tribological properties of different loading concentrations and types of surface modification are investigated by using a linear reciprocal wear tester. As increasing the concentration of CNTs shows the reduction of the wear loss. Moreover, surface modified CNTs give better tribological property than as produced CNTs. It is due that the functional groups on the surface of CNTs increase the interfacial bonding between CNTs and epoxy matrix through chemical bonding. Changes in worn surface morphology are observed by optical microscope and SEM to investigate the wear behavior. CNTs in the epoxy matrix near the surface are exposed and it becomes the lubricating working film on the worn surface. It reduces the friction and results in the lower surface roughness morphology in the epoxy matrix as increasing the contents of the CNTs.