• Title/Summary/Keyword: Bolts Inspection

Search Result 64, Processing Time 0.017 seconds

A Learning-based Visual Inspection System for Part Verification in a Panorama Sunroof Assembly Line using the SVM Algorithm (SVM 학습 알고리즘을 이용한 자동차 썬루프의 부품 유무 비전검사 시스템)

  • Kim, Giseok;Lee, Saac;Cho, Jae-Soo
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.19 no.12
    • /
    • pp.1099-1104
    • /
    • 2013
  • This paper presents a learning-based visual inspection method that addresses the need for an improved adaptability of a visual inspection system for parts verification in panorama sunroof assembly lines. It is essential to ensure that the many parts required (bolts and nuts, etc.) are properly installed in the PLC sunroof manufacturing process. Instead of human inspectors, a visual inspection system can automatically perform parts verification tasks to assure that parts are properly installed while rejecting any that are improperly assembled. The proposed visual inspection method is able to adapt to changing inspection tasks and environmental conditions through an efficient learning process. The proposed system consists of two major modules: learning mode and test mode. The SVM (Support Vector Machine) learning algorithm is employed to implement part learning and verification. The proposed method is very robust for changing environmental conditions, and various experimental results show the effectiveness of the proposed method.

Performance Evaluation of the Cast-in-place Anchor Bolt in Non-cracked Concrete used in Power Plant Facilities (비균열 콘크리트에 매립된 발전설비 정착부 선 설치 앵커의 구조성능 평가)

  • Kim, Dong-Ik;Jong, Woo-Young
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.20 no.11
    • /
    • pp.250-258
    • /
    • 2019
  • The seismic performance and stability of operating facilities installed in domestic power plants need to be verified because of the increased incidence of earthquakes resulting in power plant damage due to the overturning failure of electric operating facilities. In this study, a structural performance evaluation of the anchor bolts constructed to setup the operating facilities on concrete slabs was carried out through an on-site inspection of power plants, called Daechung-Dam. M10 J hook and M12 J hook anchor bolts were installed in the field unit. According to the ASTM E 488-96 specifications, anchor bolt pullout and shear tests were carried out and compared with the anchor-bolt design standards. The results from the tension and shear pullout tests showed that the M10 and M12 J hook anchor bolts had higher performance than the required design load. Thus, they were found to be safe enough. Nevertheless, more research in the field of analytical study will be needed in the near future.

Structural Performance of the Cast-in-place Anchor in Cracked Concrete used in Power Plant Facilities (균열 콘크리트에 매립된 발전설비 현장설치용 선 설치 앵커의 구조성능 평가)

  • Kim, Dong-Ik;Jung, Woo-young
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.23 no.7
    • /
    • pp.120-128
    • /
    • 2019
  • It is very important to verify the seismic performance and stability of the power plant fixture in the domestic power plant, because earthquakes have increased in frequency around the world which resulted in the frequent occurrence of power plant damage caused by the failure of electric power facilities. In this study, through the on-site inspection of power plant fixation unit installed in domestic power plants, we carried out structural performance evaluation of the fixation unit anchor bolts installed on the concrete slabs. The field survey showed M12 J hook anchor bolts were used. Anchor bolt pullout and shear performance evaluation were performed based on ASTM E 488-96 standard. Moreover, artificial crack with the width of 0.5 mm was applied during the experiment based on ATM355.4 and ETAG 001. The comparison of M12 J hook anchor bolt pullout and shear test result to design value required in domestic and international design standard, show a satisfactory result. M12 J hook anchor pullout and shear performance was found to be about 35% and 7%, respectively, higher than the required design value.

Seismic Performance Enhancement of Exposed Column-base Plate Weak-axis Connections for Small-Sized Steel Buildings (소규모 철골조건축물을 위한 약축방향 노출형 주각부의 내진성능 향상)

  • You, Young-Chan
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.23 no.5
    • /
    • pp.1-12
    • /
    • 2019
  • The purpose of this study is to enhance the seismic performance of exposed column-base plate weak-axis connections for small-sized steel buildings. According to the site inspection for the small-sized building construction, the arbitrary connection details in steel buildings have been applied at the job site, which is considered to be insufficient to guarantee structural safety and stability considering the increased seismic risk in Korea. Therefore, a series of test programs had been done to develop enhanced connection details in order to ensue the adequate seismic stability and safety of small-sized steel buildings. From the test results, It was found that the exposed column-base plate weak-axis connections commonly used in Korea shows very poor seismic behavior due to the "Rocking" phenomena caused by the residual plastic deformation of anchor bolts between anchor plate and concrete. A series of hysteretic tests for finding that solution were conducted to reduce the "Rocking" phenomena of the column-base plate connections, and local buckling of webs in H-column. Finally the enhanced stable seismic behavior was obtained by reinforcing at least 8 anchor bolts with good bonding strength and stiffeners to the webs in H-column.

Development of Bolt Tap Shape Inspection System Using Computer Vision Technology (컴퓨터 비전 기술을 이용한 볼트 탭 형상 검사 시스템 개발)

  • Park, Yang-Jae
    • Journal of Digital Convergence
    • /
    • v.16 no.3
    • /
    • pp.303-309
    • /
    • 2018
  • Computer vision technology is a component inspection to obtain a video image from the camera to the machine to perform the capabilities of the human eye with a field of artificial intelligence, and then analyzed by the algorithm to determine to determine the good and bad of production parts It is widely applied. Shape inspection method was used as how to identify the location of the start point and the end point of the search range, measure the height to the line scan method, in such a manner as to determine the presence or absence of the bolt tabs average brightness of the inspection area in a circular scan type value And the degree of similarity was calculated. The total time it takes to test in the test performance tests of two types of bolts tab enables test 300 min, and demonstrated the accuracy and efficiency of the inspection on the production line represented a complete inspection accuracy.

Remote Impedance-based Loose Bolt Inspection Using a Radio-Frequency Active Sensing Node

  • Park, Seung-Hee;Yun, Chung-Bang;Inman, Daniel J.
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.27 no.3
    • /
    • pp.217-223
    • /
    • 2007
  • This paper introduces an active sensing node using radio-frequency (RF) telemetry. This device has brought the traditional impedance-based structural health monitoring (SHM) technique to a new paradigm. The RF active sensing node consists of a miniaturized impedance measuring device (AD5933), a microcontroller (ATmega128L), and a radio frequency (RF) transmitter (XBee). A macro-fiber composite (MFC) patch interrogates a host structure by using a self-sensing technique of the miniaturized impedance measuring device. All the process including structural interrogation, data acquisition, signal processing, and damage diagnostic is being performed at the sensor location by the microcontroller. The RF transmitter is used to communicate the current status of the host structure. The feasibility of the proposed SHM strategy is verified through an experimental study inspecting loose bolts in a bolt-jointed aluminum structure.

A Study about Resistibility of Extracting Nails from Metal Connections on Wood According to Change of Temperature and Humidity (온·습도 변화에 따른 목재 철물 접합부의 못 뽑기 저항성)

  • Kim, Chong-Gun;Park, Cheul-Woo;Yoon, Tae-Ho;Lim, Nam-Gi
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.17 no.4
    • /
    • pp.119-127
    • /
    • 2013
  • In cases of wooden structure and wooden house installed on the outside, metal goods used for basic connection are usually screw bolts, strainless nails and general iron nails. As metal connections on wood are directly exposed to exterior environment, friction resistibility of nails on metal connections declines and continual defects on this are generated and maintenance for it is required. However, experiments and analyses for preparing basic data for improvement of the problems have been not conducted so far and wooden structures with defects are abandoned. Accordingly, by analyzing friction resistibility of connections by each kind of woods and metal goods, the study aims to suggest to use metal goods appropriately by kinds of woods and manufacture conditions with analysis on characteristics of resistibility of extracting nails for solving such problems and to secure basic data for establishing maintenance, repair and reinforcement plans.

Abnormality Detection Method of Factory Roof Fixation Bolt by Using AI

  • Kim, Su-Min;Sohn, Jung-Mo
    • Journal of the Korea Society of Computer and Information
    • /
    • v.27 no.9
    • /
    • pp.33-40
    • /
    • 2022
  • In this paper, we propose a system that analyzes drone photographic images of panel-type factory roofs and conducts abnormal detection of bolts. Currently, inspectors directly climb onto the roof to carry out the inspection. However, safety accidents caused by working conditions at high places are continuously occurring, and new alternatives are needed. In response, the results of drone photography, which has recently emerged as an alternative to the dangerous environment inspection plan, will be easily inspected by finding the location of abnormal bolts using deep learning. The system proposed in this study proceeds with scanning the captured drone image using a sample image for the situation where the bolt cap is released. Furthermore, the scanned position is discriminated by using AI, and the presence/absence of the bolt abnormality is accurately discriminated. The AI used in this study showed 99% accuracy in test results based on VGGNet.

Proposal and Performance Verification of a Seismic Adapter for Steel Brace Connections for In-plane Reinforcement of School Buildings (학교 건축물의 면내보강을 위한 강재브레이스 접합용 내진어댑터의 상세 제안 및 성능검증)

  • Seokjae Heo;Lan Chung;In-Kwan Paik
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.27 no.6
    • /
    • pp.162-171
    • /
    • 2023
  • In this study, The details for a seismic adapter designed to easily connect concrete structures and reinforcement materials for the in-plane reinforcement of aged structures were proposed. Proposed seismic adapter was tested for performance using a dynamic simulation on a 2-story column-beam structure, scaled to half of the real size. The experimental results showed that the reinforced test specimens using the seismic adapter improved their energy dissipation capacity by 3.5 times compared to the non-reinforced specimens. It was confirmed that the seismic adapter experienced no damage within its general usage range, thus proving its effectiveness. Subsequently, upon loading until the limit of deformation (a deformation angle of 3.3%), it was observed that one of the M10 bolts connecting the adapter and the reinforcement at the lower part of the first floor broke. Considering this finding, when applying seismic retrofitting in real situations, emphasis should be placed on the design of the bolts and anchors connecting the seismic adapter. This aspect warrants further research for validation.

Flexural Strengthening with Wire Rope Using the Tightening Force of Bolts (볼트 조임력에 의한 와이어로프의 휨 보강)

  • Kim, Sun-Young;Song, Jin-Gyu;Lee, Yeong-Wook;Byeon, Hang-Yong
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.10 no.2
    • /
    • pp.165-176
    • /
    • 2006
  • This paper deals with the experiment and construction case of concrete beams strengthened with wire rope using the tightening force of bolts. The mechanical bolting of wire rope for prestressing force is adopted, which is very easy for construction. For the flexural strengthening effect of the proposed method, the experiment was proceeded as follows. The main parameters of specimens, concrete strength is 24MPa, are initial prestressing forces of wire rope and the number of saddle. The flexural strengths of strengthened specimens compared with non-strengthened test piece were increased about 160%. Also, as the initial prestressing forces were increased, the crack and ultimate moments were increased. The number of saddle did not play an important role for the moment capacity. This proposed method as a construction example showed a more competitive method than any others.