• Title/Summary/Keyword: Bolt clearance

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Numerical Evaluation on Bending Stiffness of Nodal Connection Systems in the Single Layered Grid Considering Bolt Clearance (볼트 유격을 고려한 단층 그리드 노드 접합 시스템의 휨 강성에 대한 구조 해석적 평가)

  • Hwang, Kyung-Ju
    • Journal of Korean Association for Spatial Structures
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    • v.20 no.4
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    • pp.141-147
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    • 2020
  • Single-layered grid space steel roof structure is an architectural system in which the structural ability of the nodal connection system greatly influences the stability of the entire structure. Many bolt connection systems have been suggested to enhance for better construct ability, but the structural behavior and maximum resistance of the connection system according to the size of bolt clearance play were difficult to identify. In particular, the identification of bending stiffness of the connection system is very important due to the characteristics of shell structures in which membrane stresses based on bending force effect significantly. To identify effective structural behavior and maximum bearing force, four representative nodal connection systems were selected and nonlinear numerical analysis were performed. The numerical analysis considering the size of the bolt clearance were performed to investigate structural behavior and maximum values of the bending force. In addition, the type of effective nodal connection system were evaluated. As a result, the connection system, which has two shear plane, represented high bending stiffness.

Numerical analysis on tensile properties of composite hybrid bonded/bolted joints with flanging

  • Cheng, Xiaoquan;Zhang, Jie;Zhang, Jikui;Liu, Peng;Cheng, Yujia;Xu, Yahong
    • Steel and Composite Structures
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    • v.26 no.3
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    • pp.265-272
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    • 2018
  • A detailed study was carried out on the tensile properties of the single-lap joint of a steel panel bolted/bonded to a composite laminate with a flanging. Finite element model (FEM) was established to predict the strength and to analyze the damage propagation of the hybrid joints by ABAQUS/Standard, which especially adopted cohesive elements to simulate the interface between the laminate and adhesive. The strength and failure mode predicted by FEM were in good agreement with the experimental results. In addition, three influence factors including adhesive thickness, bolt preload and bolt-hole clearance were studied. The results show that the three parameters have effect on the first drop load of the load-displacement curve, but the effect of bolt-hole clearance is the largest. The bolt-hole clearance should be avoided for hybrid joints.

Static and fatigue behavior of through-bolt shear connectors with prefabricated HFRC slabs

  • He, Yuliang;Zhuang, Jie;Hu, Lipu;Li, Fuyou;Yang, Ying;Xiang, Yi-qiang
    • Structural Engineering and Mechanics
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    • v.83 no.1
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    • pp.109-121
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    • 2022
  • Twelve push-out test specimens were conducted with various parameters to study the static and fatigue performance of a new through-bolt shear connector transferring the shear forces of interface between prefabricated hybrid fiber reinforced concrete (HFRC) slabs and steel girders. It was found that the fibers could improve the fatigue life, capacity and initial stiffness of through-bolt shear connector. While the bolt-hole clearance reduced, the initial stiffness, capacity and slippage of through-bolt shear connector increased. After the steel-concrete interface properties were improved, the initial stiffness increased, and the capacity and slippage reduced. Base on the test results, the equation of the load-slip curve and capacity of through-bolt shear connector with prefabricated HFRC slab were obtained by the regression of test results, and the allowable range of shear force under fatigue load was recommended, which could provide the reference in the design of through-bolt shear connector with prefabricated HFRC slabs.

Push-out tests on demountable high-strength friction-grip bolt shear connectors in steel-precast UHPC composite beams for accelerated bridge construction

  • Haibo, Jiang;Haozhen, Fang;Jinpeng, Wu;Zhuangcheng, Fang;Shu, Fang;Gongfa, Chen
    • Steel and Composite Structures
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    • v.45 no.6
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    • pp.797-818
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    • 2022
  • Steel-precast ultra-high-performance concrete (UHPC) composite beams with demountable high-strength friction-grip bolt (HSFGB) shear connectors can be used for accelerated bridge construction (ABC) and achieve excellent structural performance, which is expected to be dismantled and recycled at the end of the service life. However, no investigation focuses on the demountability and reusability of such composite beams, as well as the installation difficulties during construction. To address this issue, this study conducted twelve push-out tests to investigate the effects of assembly condition, bolt grade, bolt-hole clearance, infilling grout and pretension on the crack pattern, failure mode, load-slip/uplift relationship, and the structural performance in terms of ultimate shear strength, friction resistance, shear stiffness and slip capacity. The experimental results demonstrated that the presented composite beams exhibited favorable demountability and reusability, in which no significant reduction in strength (less than 3%) and stiffness (less than 5%), but a slight improvement in ductility was observed for the reassembled specimens. Employing oversized preformed holes could ease the fabrication and installation process, yet led to a considerable degradation in both strength and stiffness. With filling the oversized holes with grout, an effective enhancement of the strength and stiffness can be achieved, while causing a difficulty in the demounting of shear connectors. On the basis of the experimental results, more accurate formulations, which considered the effect of bolt-hole clearance, were proposed to predict the shear strength as well as the load-slip relationship of HSFGBs in steel-precast UHPC composite beams.

A study on the detection of misalignment between piercing punch and die using a bolt-type piezo sensor (볼트형 피에조 센서를 활용한 피어싱 펀치의 얼라인먼트 불량 검출에 관한 연구)

  • Jeon, Yong-Jun;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.15 no.4
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    • pp.51-56
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    • 2021
  • Piercing is the process of shearing a circular hole in sheet metal, whose high shear force makes it difficult to secure the durability of tools. In addition, uneven clearance between tools due to poor alignment of the piercing punch causes accelerated die wear and breakage of the tool. This study reviewed the feasibility of in-situ determining alignment failure during the piercing process by analyzing the signal deviation of a bolt-type piezo sensor installed inside the tool whose alignment level was controlled. Finite element analysis was performed to select the optimal sensor location on the piercing tool for sensitive detection of process signals. A well-aligned piercing process results in uniform deformation in the circumferential direction, and shearing is completed at a stroke similar to the sheet thickness. Afterward, a sharp decrease in shear load is observed. The misaligned piecing punch leads to a gradual decrease in the load after the maximum shear load. This gradual decrease is due to the progressive shear deformation that proceeds in the circumferential direction after the initial crack occurs at the narrow clearance site. Therefore, analyzing the stroke at which the maximum shear load occurs and the load reduction rate after that could detect the misalignment of the piercing punch in real-time.

Bolt Loosening Analysis under Transverse Vibration for Design of Reliable Pyrotechnic Separation Nut (신뢰성 있는 파이로테크닉 분리 너트 설계를 위한 진동 시 볼트 풀림 해석)

  • Choi, Jae Young;Woo, Jeongmin;Kang, Dahoon;Kim, Jeong Ho;Cho, Jin Yeon;Jang, Seung-gyo;Yang, Hee Won
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.12
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    • pp.1004-1011
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    • 2018
  • Recently, pyrotechnic separation nut has attracted a considerable attention because of its shock reduction effect among various pyrotechnic mechanical devices. However, its bolt loosening behavior under transverse vibration has not been studied sufficiently, since segmented nuts are utilized instead of conventional nut in pyrotechnic separation nut. With the background, bolt loosening analyses are carried out referring to Junker vibration test. The analysis procedure consists of two steps. The first step is the bolt fastening step, screwing the bolt by fastening torque. The second step is the bolt loosening step under transverse vibration. Through the procedure, bolt loosening behaviors are obtained, and the effect of clearance on loosening behavior is closely investigated for reliable design of pyrotechnic separation nut.

A Study on the strength of the Bolted Joint & Pin Joint with Hole Clearance (원공공차를 가진 볼트 조인트와 핀 조인트의 강도평가에 관한 연구)

  • Jeong, Kang-Woo;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.25 no.6
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    • pp.186-190
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    • 2012
  • With the wide application of fiber-reinforced composite material in aero-structures and mechanical parts, composite joint have become a very important research area because they are often the weakest sites in composite structures. In this paper, the failure strengths of the bolted joint and pin joint which have variable hole clearance were evaluated and compared. From the tests, the first failure loads of the bolted joint and pin joint with $880{\mu}m$ hole clearance have decreased by 24.2 % and 51.3 % compared to those of joints with $0{\mu}m$ hole clearance, respectively. Also, the failure index of the joints were calculated by the finite element method and compared with experimental results.

Identification of Dynamic Characteristics and Numerical Analysis of Ceiling System Considering Collision Adjacent Structures (천장시스템의 동특성 식별 및 인접 구조물과의 충돌을 고려한 동적응답해석)

  • Jeon, Min-Jun;Ju, Bo-Geun;Cho, Bong-Ho;Lee, Sang-Hyun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.32 no.4
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    • pp.205-213
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    • 2019
  • In the Pohang Earthquake in 2017, considerable damage to non-structural elements, such as ceiling systems, exterior finishes, and curtain walls, was reported; thus, the seismic designs of non-structural elements are important. In this study, the modal characteristics of a ceiling system were investigated through the impact hammer test. The frequency and damping ratio according to the length of the hanger bolt were identified. In addition, collision experiments were conducted to obtain the impact duration for exactly considering the impact effects of the ceiling against a wall or other adjacent elements. Based on the identified dynamics and impact duration of the ceiling system, the seismic responses of the ceiling system were obtained numerically in case of collision. Numerical simulation results show that the impact load tends to increase with the clearance between the ceiling and adjacent elements, and is not correlated with the length of the hanger bolt.

Durability Improvement of Engine Bulkhead by Adjusting Design Parameters (설계인자변화에 따른 엔진 벌크헤드 내구성 향상)

  • Yang, Chull-Ho;Han, Moon-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.111-116
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    • 2011
  • Three-dimensional finite element analyses have been performed to improve the durability of bulkhead. To keep pace with design changes and concentrate on regions of interest, SUBMODEL technique in ABAQUS was used for analysis. An analysis was conducted with following load cases: 1) Cap press-fit, 2) Bearing crush, 3) Bolt assembly, 4) Hot assembly, 5) Firing load, 6) Alternating firing load, 7) 2nd hot assembly. Fatigue analysis was done using commercial software FEMFAT and fatigue factors at the interested regions such as bolt tip area, counter bore, breathing hole, honing clearance were calculated and compared to aid design validation. Finite element modeling in the area of thread engagement used a simple constraint equations. Increasing bolt length, to a minimum of 39 mm above joint face gives a better fatigue resistance to the bulkhead. Breathing hole helps not only circulate the air in the crankcase but also fatigue resistance of bulkhead by relieving the stress at the critical locations.

Investigation and Numerical Analysis of Node Connectors in Free-Form Spatial Structures

  • Hwang, Kyung-Ju;Park, Don-U;Park, Sun-Woo;Knippers, Jan
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.3 s.25
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    • pp.87-95
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    • 2007
  • The recent completions of free-form spatial structures provide us a very attractive form. To realize such an extraordinary shape, it is absolutely necessary that the connector systems have to be investigated the characteristics of the systems and analyzed with a practicable method. In this context, this research consists of not only literature research but also numerical analysis with selected connector systems, which was adopted in real free-form spatial structures. For numerical analysis, especially, finite element analysis (FEA) is performed with a various test parameter using a commercial program ANSYS. Consequently, the general characteristics of node connectors the moment-rotation-curves are presented by considering a large deformation effect as well as a multi-linear material properties.

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