• Title/Summary/Keyword: Bolt clamping force

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An Experimental Study on the Static Load Capacity of T-Type Tension Joints with High Tension Bolt (고장력볼트 T-인장이음의 정적내력에 관한 실험적 연구)

  • Lee, Seung Yong;Choi, Jun Hyeok;Kim, Kyong Tae
    • Journal of Korean Society of Steel Construction
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    • v.27 no.1
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    • pp.53-61
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    • 2015
  • The tension type joint is a mechanically very efficient connection method, as it directly uses the load capacity of base metal or high tension bolt, the reduction of the number of drilling hole and fastening and the fatigue resistance. It is applied to the joint of girder and cross beam, horizontal joints of towers, beam to column joints, the secondary member joints of deck floor ends, and brackets. In this paper, static load tests for the T-type tension joint were conducted to investigate the structural behavior of the joint. The parameters were bolt diameter, flange thickness, and the reduction of clamping force of the joint. The failure modes and load capacity of joints and the effects of flange thickness, bolt diameter and clamping force were investigated.

An Experimental Study on the Fatigue Behavior of T-Type Tension Joints with High Tension Bolt (고장력볼트 T-인장이음의 피로거동에 관한 실험적 연구)

  • Lee, Seung Yong;Choi, Jun Hyeok
    • Journal of Korean Society of Steel Construction
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    • v.28 no.6
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    • pp.459-465
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    • 2016
  • In this paper, it was performed the fatigue test to examine the effect of cyclic loading for the simple T-joint. Axial force of bolt by clamping and the change of the force by applied load were measured in the joint. And the bolt force, the failure mode and the fatigue strength under cyclic loading were investigated. The parameters of the tension joint were set to be the flange thickness and the diameter of bolt to a different stiffness of the joint in response to the combination. From the fatigue test, failure mode of tensile joints under cyclic loading could be evaluated using a static ultimate load of the specific failure mode in EC3. The fatigue strength of the tension joints was considerably higher than the fatigue strength of the EC3(36) that does not consider a lever action. However, the additional axial force by lever action occurs to an increase in the axial force of the bolt it requires a careful evaluation of the fatigue strength.

Estimation on Clamping Force of High Strength Bolts Considering Temperature Variable of Both Site conditions and Indoor Environments (실내환경과 건설현장 온도변수를 고려한 고력볼트 체결력 예측)

  • Nah, Hwan-Seon;Lee, Hyeon-Ju
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.3
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    • pp.32-40
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    • 2015
  • The torque shear high strength bolt is clamped normally at the break of pin-tail specified. However, the clamping forces on slip critical connections do not often meet the required tension, as it considerably fluctuates due to torque coefficient dependent on lubricant affected temperature. In this study, the clamping tests of torque shear bolts were conducted independently at indoor conditions and at construction site conditions. During last six years, temperature of candidated site conditions was recorded from $-11^{\circ}C$ to $34^{\circ}C$. The indoor temperature condition was ranged from $-10^{\circ}C$ to $50^{\circ}C$ at each $10^{\circ}C$ interval. As for site conditions, the clamping force was reached in the range from 159 to 210 kN and the torque value was from 405 to $556 N{\cdot}m$. The range of torque coefficient at indoor conditions was analyzed from 0.126 to 0.158 while tensions were indicated from 179 to 192 kN. The torque coefficient at site conditions was ranged from 0.118 to 0.152. Based on this test, the variable trends of torque coefficient, tension subjected temperature can be taken by statistic regressive analysis. The variable of torque coefficient under the indoor conditions is $0.13%/^{\circ}C$ while it reaches $2.73%/^{\circ}C$ at actual site conditions. When the indoor trends and site conditions is combined, the modified variable of torque coefficient can be expected as $0.2%/^{\circ}C$. and the modified variable of tension can be determined as $0.18%/^{\circ}C$.

Experiments on Slip Coefficients of High-Strength Bolt Connection with Weathering Steel (I) (내후성강재 고장력볼트 이음부 미끄럼계수 평가 실험 (I))

  • Park, Yong Myung;Seong, Taek Ryong
    • Journal of Korean Society of Steel Construction
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    • v.12 no.2 s.45
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    • pp.167-175
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    • 2000
  • An experimental research to evaluate the slip coefficient of high-strength slip-critical-type bolt connection of weathering steel plate has been performed in this paper. Experiments were performed with several surface conditions such as clean mill scale with hand or power brush cleaning, shot blast cleaned, inorganic zinc primer coated, and weather coated surfaces. Also, the relaxation of bolt clamping force was estimated during 500 hours. It was ascertained from the experiments that slip coefficients are greater than 0.40 in all faying surface conditions except mill scale surface with power brushing. The quantify of relaxation depended on the surface conditions and was $3{\sim}8%$, i.e., less than 10%.

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Evaluating long-term relaxation of high strength bolts considering coating on slip faying surface

  • Nah, Hwan-Seon;Lee, Hyeon-Ju;Choi, Sung-Mo
    • Steel and Composite Structures
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    • v.16 no.6
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    • pp.703-718
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    • 2014
  • The initial clamping forces of high strength bolts subjected to different faying surface conditions drop within 500 hours regardless of loading, any other external force or loosening of the nut. This study develops a mathematical model for relaxation confined to creep on a coated faying surface after initial clamping. The quantitative model for estimating relaxation was derived from a regression analysis for the relation between the creep strain of the coated surface and the elapsed time for 744 hours. This study establishes an expected model for estimating the relaxation of bolted joints with diverse coated surfaces. The candidate bolts are dacro-coated tension control bolts, ASTM A490 bolt, and plain tension control bolts. The test parameters were coating thickness, species of coating. As for 96, 128, 168, and $226{\mu}m$ thick inorganic zinc, when the coating thickness was increased, relaxation after the initial clamping rose to a much higher range from 10% to 18% due to creep of the coating. The amount of relaxation up to 7 days exceeded 85% of the entire relaxation. From this result, the equation for creep strain can be derived from a statistical regression analysis. Based on the acquired creep behavior, it is expected that the clamping force reflecting relaxation after the elapse of constant time can be calculated from the initial clamping force. The manufacturer's recommendation of inorganic zinc on faying surface as $75{\mu}m$, appears to be reasonable.

A Study on the Contact Characteristics of Metal Ring Joint Gaskets

  • Lee, Min-Young;Kim, Byung-Tak
    • Journal of the Korean Solar Energy Society
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    • v.36 no.3
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    • pp.25-31
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    • 2016
  • Gaskets are usually used for the sealing of flange joints. The joint is usually composed of two flanges, a ring gasket and clamping bolts. The metal ring gasket is suitable for pipe flanges, pumps and valve joints in high temperature and high pressure environments. A very high surface stress is developed between a ring type joint gasket and the flange groove when the ring type joint is bolted up in a flange. The dimensions of flanges and ring joint gaskets for the pipe sizes that are in common use are specified in the ANSI codes. However, sometimes it is necessary to make a new design for the flange joint which is not specified in the codes, as the equipment is getting larger and larger in size. This paper presents the contact behavior of Class 600 ring joint gaskets with oval and octagonal cross sections. Five different sizes of gaskets are employed in the analysis, and one of them is newly designed on the basis of analysis results obtained from existing models. Three load steps are used to find the stress, stain and contact pressure etc., and to compare the contact characteristics among the models due to the bolt clamping force and the working surface pressure. ANSYS Workbench version15 is used to conduct the finite element analysis.

An Experimental and Analytical Studies on the Mechanical Behavior of High Tension Bolted Joints with Oversize Hole (과대공을 갖는 고장력 볼트 이음부의 역학적 거동에 관한 실험 및 해석적 연구)

  • Lee, Seung Yong;Park, Young Hoon;Cho, Sun Kyu;Chang, Dong Il
    • Journal of Korean Society of Steel Construction
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    • v.10 no.3 s.36
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    • pp.355-367
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    • 1998
  • To evaluate the mechanical behavior and the compressive stress distribution in high tension bolted joints according to the size of bolt hole, the experimental and analytical studies are performed with enlarging bolt hole size. In experimental study, the static test is performed to measure the slip coefficient, and the fatigue test is also performed to evaluate the fatigue strength and failure pattern of fatigue crack. In analytical study, the compressive stress distribution is investigated by using the finite element analysis. From the result of experimental study, the slip coefficient and fatigue strength of the high tension bolted joints with oversize hole are not much different but somewhat it has decreased. These are because the size of bolt hole is larger than the holes of nominal size, therefore the width of clamping force is decreased and the compressive stress distribution area is smaller, this is certificated in the finite element analysis. In addition, the origin of fatigue crack in the oversize holes is closer to the hole than in the holes of nominal size, consequently it is investigated that the origin of fatigue crack is intimately associated with the compressive stress distribution which is formulated by the clamping force in both base metal and splice plate.

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Study on the Clamping Force and the Friction Coefficient in a Bolt tightened up to the Plastic Range (소성역체결 볼트의 체결력과 마찰계수에 관한 연구)

  • 손승요;신근하
    • Computational Structural Engineering
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    • v.7 no.3
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    • pp.133-141
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    • 1994
  • When a bolt is tightened up to the range of plastic deformation, yielding may be governed by the combined stresses due to the axial force developed in the bolt and the frictional torque induced on the thread by the contact with the nut. Consideration is taken account of the fact that the unengaged portion of the thread has least sectional area, being subject to initial yielding. Once yielding has taken place some strain hardening effect may result. Incremental stress-strain relations are used to treat the continued yielding, which is equivalent to treat continued yielding as if summing up the effects of thin walled cylinders subject to plastic deformation. M10 bolts of fine threads are used for both computational and experimental purposes. Variation of axial forces and frictional torques vs. the frictional coefficients are presented together with other plots showing some characterist of bolt under plastic deformation. Finally, a design and control aid for the tightening(i.e., kind of nomograph) is presented, showing the relationships among the torque factor and frictional coefficients for that particular bolt used in the experiment.

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Evaluation on the Behavior of Slip Critical Joints with TS High Strength Bolts Subjected to a Size of Bolt Holes (볼트 구멍 크기에 따른 TS 고력볼트 접합부 거동 평가)

  • Lee, Hyeon Ju;Kim, Kang Seok;Nah, Hwan Seon;Lee, Kang Min;Kim, Hyun Chul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.2
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    • pp.136-143
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    • 2011
  • The oversized and slotted holes are frequently required for the built-up in construction sites. The foreign provisions specify the reduction of the slip load subjected to the size of bolt holes and the direction of load. There are no domestic building codes and researches on the bolt holes. Therefore, it is necessary to evaluate a change of joint strength quantitatively according to the bolt-hole size and surface condition by means of experiment. This study was conducted to evaluate the slip load subjected to the size of bolt holes, and measured on a change of clamping force of high strength bolts during 168 and 800 hours to analyze the trend of relaxation after fastening bolts. Torque shear bolts defined on KS B 2819 was used for the specimen. Test results exhibit that the variation on the slip load of the others was below 10% by contrast with the standard hole and the highest rate of relaxation was 2.66% of the initial clamping force at the case of the long-slotted hole of 2.5D.

Development and Benchmark Test of Hole-Boss Locking Washers for the Prevention of Vibrational Loosening (나사 풀림 방지를 위한 걸림턱 구조의 와셔 개발 및 성능 비교)

  • Oh, Young-Tak;Kim, Gi-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.28-34
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    • 2020
  • In this study, hole-boss locking washers were developed to prevent vibrational loosening, and a benchmark test was conducted to compare these washers with existing wedge locking washers, which are imported and high-priced. The developed washers consist of an upper washer with bosses and a lower washer with holes, and the bosses are caught in the holes so that the bolt is not loosened. Additionally, the top side of the upper washer and the underside of the lower washer have small wedges perpendicular to the direction of the bolt loosening, suppressing slips. A test by the Korea Test Laboratory indicated that the ratio of the loosening torque to the joining torque is greater than 70%, confirming that the developed washers have a sufficiently high anti-loosening performance. A Junker test apparatus was manufactured for the testing of vibrational loosening and a test comparison between the proposed washers and the existing wedge locking washers shows that the proposed washers have a slower reduction in the clamping force and a higher loosening-resistance in a vibrational circumstance compared with the wedge locking washers. These results indicate that the developed washers demonstrate a high performance and boast price competitiveness.