• Title/Summary/Keyword: Bolt Parts

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Development of A Feeding Device for Screw/Bolt Using the Sliding Method (슬라이드 방식을 이용한 스크류/볼트 피더기 개발)

  • Kim, Yong-Seok;Jeong, Chan-Se;Yang, Soon-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.502-508
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    • 2011
  • In this paper, we proposed vertical feeding mechanism for a slide parts feeder using the slide type method. This parts feeder of the slide type method have been proposed to suppress the dust generation from the feeding objects. The proposed parts feeder mechanism is composed with the casing hopper, the vertical feeding unit, the in-line feeder and linear shooter unit. And, these mechanisms did modularity through optimum design by means of mechanical and dynamical analysis using the RecurDyn(multi-body dynamics) analysis module. Also were carried out the virtual prototype using the 3-D CAD program. And it had been manufactured as the prototype of the slide parts feeder. The field test for validation of performance was performed directly at the inspection line of bolt and screw. In the field test, this slide parts feeder showed an efficiency of about 1.2 times the bowl feeder. It also showed an epoch reduction in the dust generation compared to the vibration bowl feeder. So this slide parts feeder will be applied useful in the vision inspection system for a screw and bolt.

Evaluation System of Assemblability in Bolt Feature -Stability of Laying and Handlability of Parts- (볼트 형상에 대한 조립용잇겅 평가 시스템 -볼트의 놓임안정성 및 취급용이성을 중심으로-)

  • Mok, Hak-Soo;Kim, Gyong-Yun;Lee, Jae-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.9
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    • pp.40-51
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    • 1995
  • The assemblability was determined by the structure of product and the relationship between composing parts and machining parts. In this paper, the bolt was divided into bolt-head, -shaft, -thread and -end. For the better assemblability in bolting process, the geometric and technological characteristics of bolts in terms of pre- and in-assembly process were analyzed. And this paper presents assemblability evaluation for bolt feature design alternatives. For this evaluation system, we considered systematically eight factors for assemblability, but introduced two factores for the stability of laying and for the handlability of parts. And AutoCAC system is interfaced with the evaluation system written in C-language.

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Design of anchor-bolt for the rail fastening system with baseplate (베이스플레이트식 체결장치의 앵커볼트 설계)

  • Kim, Eun;Jang, Seung-Yup;Cho, Yong-Chin
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.508-513
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    • 2006
  • Anchor bolt in baseplate fastenings on the slab track is an important component to conform placing and safety of fastenings. Due to the way of load transmission control of fastenings, sometimes anchor bolt has to be applied lateral load. So we have to take care for it when we design. Especially, in the case of anchor bolt which is applied loads repeatedly, we have to consider fatigue failure. If parts of machine are damaged in static loads, stress will exceed the yield strength. So parts could be transformed largely. Therefore because they are visible to the naked eyes, we can replace parts before failure. However, because fatigue failure that are invisible to the naked eyes happen unexpectedly, it's very dangerous. To make a reasonable design of anchor bolts, we will analyze them by changing diameters of anchor bolt, quality of insert, initial gap between anchor bolt and insert, the presence of insert, etc. which affect the stresses of anchor bolts. We can get the maximum and minimum amplitude of stress through the modified Goodman diagram or Smith diagram which represents limit of all strengths and stress components to the average stress. We also tried to show the way of examining the expected th life of anchor bolt briefly through considering above.

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Expert System for Assemblability of Products based on the Assembly Feature in Screwing (나사작업에 있어서의 조립형상 특징을 기초로 한 조립용이화 제품설계 전문가시스템 개발)

  • Mok, Hak-Soo;Kim, Gyung-Yun;Lee, Jae-Cheol
    • Journal of Korean Institute of Industrial Engineers
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    • v.20 no.4
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    • pp.153-180
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    • 1994
  • The assemblability is determined by the structure of product and the relationship between composing parts and machining parts. In this paper, the bolt was divided into bolt-head, -shaft, -thread and -end. For higher assemblability in bolting process, it was analyzed the geometric and technological characteristics of bolts were analysed regarding pre- and in-assembly process. And this paper presents the knowledge-based expert system to assist for designer in the processor of designing bolt for easier assembly. The developed expert system for supporting bolt design assemblability which is named as BDFA SYSTEM consists of two system such as "BOLT DESIGN SYSTEM" which provide feasible assembly bolt design to designer and "EVALUATION SYSTEM" which provide assembly evaluation to alternative of bolt design.

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Evaluation for mechanical hardness of gas turbine rotor bolt according to deterioration of specimen (시편의 열화에 따른 가스터빈 로터볼트 기계적 강도평가)

  • Gil, D.S.;Ahn, Y.S.;Park, S.K.
    • Journal of Power System Engineering
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    • v.15 no.4
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    • pp.19-24
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    • 2011
  • The operational efficiency of domestic gas turbine is about 25% and it is now in the trend of the gradual growth in spite of the severe temperature, frequent starting and shutdown according to the environmental management and the energy-efficient use. Rotor bolts of gas turbine in power plants have been the cause of defects because these gas turbines have been operated for a long time under the high pressure and temperature environment experiencing the aging change and stress concentration of the bonded part. The connection parts of the bolt revealed various failure shape and these parts were elongated under very low pressure when operated in the relaxed condition. The cause is in the lack of the metal distribution in the bottle lack area and the cap screw of the bolt is broken totally in case that the nut is fastened in most cases. Gas turbine rotor bolts are connected to the rotor wheel and these bolts caused the vibration, the bulk accident of the rotor in the event that the coupling power among these bolts was relaxed. Therefore, we would like to evaluate the soundness of the main part of the gas turbine rotor bolt through the measurement of the inner condition change along with the mechanic deterioration and temperature, stress in the gas turbine rotor material.

The Characteristics of Elasto-Plastic Behaviour for the Latticed Dome Structures (래티스 돔 구조물의 탄소성 거동 특성에 관한 연구)

  • Park, Chul-Ho;Han, Sang-Eul;Yang, Jea-Guen
    • 한국공간정보시스템학회:학술대회논문집
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    • 2004.05a
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    • pp.53-62
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    • 2004
  • A single layer latticed dome is one of the most efficient structures because of its low specivic gravity. For easily analyzing of a single layer latticed dome, joint system is assumed to be pin or rigid joint. However, its joint uses ball whose system has intermediate properties of pin and rigid joint. Therefore this study has a grasp of bending rigidity, stress and mechanical properties through experimental and analyzing method of the bolt inserted ball joint. To analyze the stress of bolt and sleeve, this study uses through 3D elastic contact and cubic element, and then the ball and the bolt are perfectly connected for easily analyzing Compared experimental results to F.E.M, each specimen has an error of less than 12 percent. In the results of stress distribution through F.E.M, stress occurs from bottom of bolt to top of sleeve, and most of tension appears on the bolt, also compression occurs from upper parts of the bolt to the sleeve. The assumption of bending stiffness in ball joint is well known that bolt resists only tension and upper sleeve resiss compression. The results of experiment and analysis have $7{\sim}56%$ error, assuring that upper part of bolt occurs of partial compression. In the result of modified assumption have $4{\sim}20%$ error.

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A Structural Analysis and Safety Evaluation of a Loose-proof Lock-Nut Structure (풀림방지 로크너트의 구조해석 및 안전성 평가)

  • Park, Sang Kun
    • Journal of Institute of Convergence Technology
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    • v.2 no.2
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    • pp.20-24
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    • 2012
  • In this paper, we perform a ANSYS simulation of assembly structure composed of three parts, bolt, nut, and coil spring, under the loading of a screw torque 640~800 ($N{\cdot}m$) derived from the given bolt tensile strength 10.9, which allows us to investigate a lock-nut mechanism for the prevention of bolt-loosening after three parts are fastened. And also we investigate the safety factor of each component with effective stress distribution obtained from the simulation, which enables us to estimate the structural safety of a new lock-nut structure. Both simulation and investigation shown in this paper will contribute to the development of a new lock nut structure.

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A Study on the Strength of the Mounting Bolt of a Backing Plate During the Braking Performance Test of the Wheeled Vehicle (제동 성능 시험때 차량 Backing Plate 체결 볼트의 강도에 관한 연구)

  • 양생모
    • Journal of the korean Society of Automotive Engineers
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    • v.7 no.3
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    • pp.56-63
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    • 1985
  • The strength of the mounting bolt of a backing plate is investigated with field test to provide the basic data in the safety evaluation of the wheeled vehicle. As a result, during the braking performance test at a vehicle speed of 32km/h, the shearing stress of mounting bolt is 20.5kg/mm$^{2}$ because the translatory mass of the vehicle is increased 21.6 per cent to incorporate the rotating-mass effect of wheels and other permanently engaged rotating parts.

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Manufacturing Process Design of Aluminum Alloy Bolt (알루미늄 합금 볼트의 제조 공정 설계)

  • Kim, Ji-Hwan;Chae, Soo-Won;Han, Seung-Sang;Son, Yo-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.5
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    • pp.63-68
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    • 2010
  • The use of aluminum alloy parts in the automotive industry has been increasing recently due to its low weight compared with steel to improve fuel efficiency. Companies in the auto parts' manufacturing sector are expected to meet the government's strict environmental regulations. In this study, manufacturing process of aluminum alloy bolt has been designed from forming to heat treatment. Bolt forming process is composed of cold forging for body and rolling for thread. In this study only cold forging process is considered by employing the finite element method. In the cold forging process, preform shape was designed and damage value was considered for die design. Two steps of forging process has been developed by the simulation and a prototype was manugactured accordingly. As a final process, solution heat treatment and aging process was employed. A final prototype was found to meet the required specifications of tensile strength and dimension.