• Title/Summary/Keyword: Bolt Inspection

Search Result 72, Processing Time 0.029 seconds

A Study On Structural Stability Of Blast Door by Blast Pressure (폭압에 의한 방폭문의 구조적 안정성에 대한 연구)

  • Kim, Nam Hyuk;Park, Kwan Jin;Lee, Keun-Oh
    • Journal of the Korean Society of Safety
    • /
    • v.31 no.3
    • /
    • pp.8-15
    • /
    • 2016
  • The purpose of this study is to design a model with the structural stability so as not to lose the operational function due to structural plastic or fail of a sliding blast door by blast pressure to this aim, a numerical simulation was performed using full-size experiments and M&S (Modeling & Simulation) of the sliding blast door. The sliding blast door ($W3,000{\times}H2,500mm$) under the blast load is in the form of a sliding type 2-way metal grill, which was applied by a design blast pressure (reflected pressure $P_r$) of 17 bar. According to the experimental results of a real sliding blast door under blast load, the blast pressure reached the sliding blast door approximately 4.3 ms after the explosion and lasted about 4.0 ms thereafter. The maximum blast pressure($P_r$) was 347.7 psi (2,397.3 kPa), it is similar to the UFC 3-340-02 of Parameter(91 %). In addition, operation inspection that was conducted for the sliding blast door after real test showed a problem of losing the door opening function, which was because of the fail of the Reversal Bolt that was installed to prevent the shock due to rebound of the blast door from the blast pressure. According to the reproduction of the experiment through M&S by applying the blast pressure measurement value of the full-size experiments, the sliding blast door showed a similar result to the full-size experiment in that the reversal bolt part failed to lose the function. In addition, as the pressure is concentrated on the failed reversal bolt, the Principal Tensile Failure Stress was exceeded in only 1.25 ms after the explosion, and the reversal bolt completely failed after 5.4 ms. Based on the result of the failed reversal bolt through the full-size experiment and M&S, the shape and size of the bolts were changed to re-design the M&S and re-analyze the sliding blast door. According to the M&S re-analysis result when the reversal bolt was designed in a square of 25 mm ($625mm^2$), the maximum pressure that the reversal bolt receives showed 81% of the principal tensile failure stress of the material, in plastic stage before fail.

Investigation of Detectable Crack Length in a Bolt Hole Using Eddy Current Inspection (와전류탐상검사를 이용하여 탐지 가능한 볼트홀 내부 균열 길이 연구)

  • Lee, Dooyoul;Yang, Seongun;Park, Jongun;Baek, Seil;Kim, Soonkil
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.41 no.8
    • /
    • pp.729-736
    • /
    • 2017
  • In this study, the physics-based model and machine learning technique were used to conduct model-assisted probability of detection (MAPOD) experiments. The possibility of using in-service cracked parts was also investigated. Bolt hole shaped specimens with fatigue crack on the hole surface were inspected using eddy current inspection. Owing to MAPOD, the number of experimental factors decreased significantly. The uncertainty in the crack length measurement for in-service cracked parts was considered by the application of Monte Carlo simulation.

Integrity Inspection of Through Bolt for Compressor Rotor in Gas Turbine (가스터빈 압축기 로터용 관통볼트의 건전성 검사)

  • Kim, T.H.;An, M.J.;Lee, J.H.;Hwang, J.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2012.05a
    • /
    • pp.137-138
    • /
    • 2012
  • 본 연구에서는 가스터빈 압축기 로터용 제작 관통볼트의 건전성 검사가 수행됐다. 육안검사, 치수, 재질, 경도 및 피닝처리 등을 검사했으며 GE 볼트와 비교해 건전성을 판단하였다. 평가 결과 제작볼트는 기준범위 이하의 피닝강도로 처리되었다. 이에 숏피닝 강도를 향상시켜 다시 제작된 수정볼트를 재검사했고 모든 항목에서 기준범위에 포함됨을 확인했다. 궁극적으로 본 연구에서 수행된 가스터빈 압축기 로터용 관통볼트의 건전성 검사가 유효함을 확인하였다.

  • PDF

Ultrasonic Inspection of RPV Internal Structures (원자로 내부 구조물 초음파검사 현황)

  • Sim, C.M.;Choi, H.L.
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.16 no.1
    • /
    • pp.46-51
    • /
    • 1996
  • 원자로는 압력용기 및 내부 구조물로 구분되어 있다. 내부 구조물들의 경련 열화 현상에 따라 결함이 많이 발생하여 이에 대한 초음파검사가 요구되고 있다. 따라서 원자로 내부 구조물에 대한 초음파검사 현황 및 각각 구조물들의 검사 원리를 기술하였다. 특히 원자로 내부 구조물 중 CRDM, core baffle bolt, core barrel bolt, CRGT-support pin 및 fuel alignment pin에 대한 유럽 및 독일을 중심으로 한 검사 현황 및 검사방법을 간략하게 기술하였다. 이 기술에 대한 지침안(guideline)이 독일, 프랑스, 일본을 중심으로 하여 마련되고 있다.

  • PDF

Establishment of Replacement Criteria for Stud Bolts using on High Temperature in the Power Plants (발전설비 고온부에서 사용되는 스터드 볼트의 교체기준 설명)

  • 정남용;김문영
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.8 no.6
    • /
    • pp.279-286
    • /
    • 2000
  • The stud bolts tend to degrade faster by high temperature(over 45$0^{\circ}C$). Therefore, replacement cycle inspection of stud bolts were carried out various method such as ultrasonic test(UT), magnetic test(MT), wobble test, visual test and hardness test. Especially, wobble test method has been applied to determine replacement evaluation criteria of stud bolt after long time operation. We applied three different methods on the three site and the obtained data are compared with the results from the evaluation methods. From the results, the replacement criteria for stud bolts under high temperature in power plants are proposed.

  • PDF

An Experimental Study on Flexural Strength of Deep Corrugated Steel Plate Composite Members by Steel Grade and Reinforcement Method (강종 및 보강방법에 따른 대골형 파형강판 합성부재의 휨성능에 관한 실험적 연구)

  • Kim, Yongjae;Oh, Hongseob
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.21 no.2
    • /
    • pp.1-12
    • /
    • 2017
  • In this study, It was purpose to provide preliminary data for extension of the applicability of deep corrugated steel plate composite members by steel grade and shear reinforcement method. From the result of flexural test on deep corrugated plates composite members using GR40 and SS590, positive moment capacity was increased about 28% by SS590 steel. But to change steel grade was proved to have insignificant effects for increasement of negative moment capacity. In the moment test result of same overlapping length, Increasement rate of positive and negative moment capacity was not significantly improved by increasing the number of bolt. It was estimated to be due to the characteristics of bolt connection such as distance between centers of bolts, edge distance of bolt. In the test result on the spacing of shear reinforcement, positive moment capacity was increased and deformation of negative moment was reduced as the distance decrease. In the test result on the shape of shear reinforcement, positive and negative moment resistance was increased about 2% ~ 7% by U shaped shear reinforcement. In conclusion It was estimated that moment capacity of deep corrugated steel plate composite members are depend on steel grade of deep corrugated steel plate, spacing of shear reinforcement and reinforcing bar.

The Application of a Simplified Pullout Test for High-Strength Concrete (고강도 콘크리트에 대한 간이 인발시험법 적용)

  • Ko, Hune-Bum;Jeon, Doo-Jin;Lee, Min-Jae
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.21 no.5
    • /
    • pp.49-55
    • /
    • 2017
  • In the seventies, a number of researchers carried out experiments on pullout tests with prototype equipment, and the pullout test was certified as a reliable nondestructive testing(NDT) method for determining the strength of concrete. To estimate the strength of high-strength concrete, we propose a simplified pullout test that uses as a break-off bolt a standard 10mm bolt with a groove on the shaft, an insert nut, and a pullout instrument that includes a hydraulic oil pump without a load cell. To verify the advantages of the simplified pullout test(low cost, simplicity, and convenience), four wall specimens were tested with two levels of concrete strength, 30 MPa and 50 MPa, using a simplified pullout tester with a load cell. The pullout load and concrete compressive strength were measured every day until day 7, day 14, day 21 and day 28. It was found that the pullout load was very similar to the compressive strength. Therefore, we have verified that a simplified pullout test can be used to evaluate the in-place strength of high-strength concrete in structures. The prediction equation of the groove diameter of the break-off bolt(y) with the concrete strength(x) was derived as y=0.05x+3.79, with a coefficient of determination of 0.88 found through regression analysis.

A Study on Constitution of Plant Safety Inspection System for Measuring Joint Axial Force of High Tension Bolt (고장력 볼트의 체결축력 측정을 위한 설비 안전 검사 시스템 구축에 관한 연구)

  • Kim, J.Y.;Park, S.G.;Kim, H.S.;Kim, C.H.;You, S.
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.15 no.2
    • /
    • pp.371-377
    • /
    • 1995
  • By using ultrasonic waves, we obtained conclusion from the experiment for measuring joint axial force of high tension bolt. The conclusion is followed. : From the high tension bolts used at turbine of Thermoelectric Power Plant, we obtained the equation of calculating joint axial force that is ${\sigma}=\frac{{\Delta}BPD}{j{\times}{\Sigma}{\delta}}$. By using IBM PC, which is inputed by the equation for calculating joint axial force of high tension bolts, we got joint axial force of high tension bolts form beam path of ultrasonic waves. Furrther, we can identify that constitution of plant safety inspection system is possible.

  • PDF

Development of the Method for Inspecting the Clamping Force of Torque Shear Bolts Using the Electricity energy of Electric torque wrench (전동렌치 전기에너지를 이용한 토크쉬어볼트의 체결축력 검사기법 개발)

  • Lee, Hyeon-Ju;Nah, Hwan-Seon;Kim, Kang-Sik;Kim, Kang-Seok
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.14 no.6
    • /
    • pp.162-170
    • /
    • 2010
  • The torque-coefficient of torque-shear type high-strength bolts is affected by the environmental factors, such as 'wet', 'rust', 'exposure to air' and workability during tightening high strength bolts. It is difficult to assume the direct tension induced into the bolt due to variation of torque-coefficient for torque-shear type high-strength bolts. Therefore, it is essential to measure tension loads of bolts and to verify the clamping force under construction. In this study, the manufacture of trial product was planned to identify the induced force into the bolts. The algorithm for a trial product was composed of the relation between electricity energy taken from torque shear wrench and tension force from hydraulic tension meter. The regression analysis equation to measure the direct tension was derived by statistical analysis using Minitab program. It is considered that the trial product is reliable tool to evaluate the tension force comparable to a commercial torque wrench.

Estimation of Safety and Economical Efficiency of Large High Tension Bolted Joints (대직경 고장력볼트 이음부의 안전성 및 경제성 평가)

  • Sung, Ki-Tae;Kyung, Kab-Soo;Lee, Seung-Yong
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.13 no.6 s.58
    • /
    • pp.97-105
    • /
    • 2009
  • This study was conducted for the purpose of examinating the safety and economical efficiency of large high tension bolted joints. The specimen using F10T-M30 large high strength bolts has been selected and static tensile test has been conducted to evaluate the slip characteristics. In addition, finite element analysis has been carried out to estimate the number of required bolts. As a result, the average slip coefficient of M30 high strength bolts exceeded 0.4 - the standard in highway bridge design specification - and has satisfied the slip strength, which is the same as that of M22 high strength bolts. In addition, if F13T-M22 high strength bolts were applied, the number of required bolts decreased by 21%, and if F10T-M30 high strength bolts were applied, the number of required bolts decreased by 46%, that leads to the conclusion that the economical efficiency in accordance with diametering of high strength bolts was now verified.