• Journal of the Korean Institute of Gas
• /
• v.11 no.2 s.35
• /
• pp.5-9
• /
• 2007

There have been 3E problems of energy, economy and environment since the earth has its history. Especially, the energy and environment problems have been getting serious after the modem industry revolution. Therefore, the demand of gas as an eco-friendly energy source is getting increased. With the demand of gas, the installation and use of gas boiler is also increased, so human life injury by the waste gas(CO) of boiler goes on increasing every you. Hence, we want to find out the harm to human body through the study on the concentration of CO by the length of the straight exhaust tube of gas boiler. The allowable concentration of CO is 50 ppm. The 3 m of once bended tube starts exceeding the allowable concentration of CO after 5 minutes, and the 4 m and 5 m starts exceeding after 3 minutes.

• KEPCO Journal on Electric Power and Energy
• /
• v.4 no.1
• /
• pp.25-31
• /
• 2018

A boiler system transforms water to pressured supercritical steam which drives the running of the turbine to rotate in the generator to produce electricity in power plants. Materials for building the tube system face challenges from high temperature creep damage, thermal fatigue/expansion, fireside and steam corrosion, etc. A database on the creep resistance strength and steam oxidation of the materials is important to the long-term reliable operation of the boiler system. Generally, the ferritic steels, i.e., grade 1, grade 2, grade 9, and X20, are extensively used as the superheater (SH) and reheater (RH) in supercritical (SC) and ultra supercritcal (USC) power plants. Currently, advanced austenitic steel, such as TP347H (FG), Super304H and HR3C, are beginning to replace the traditional ferritic steels as they allow an increase in steam temperature to meet the demands for increased plant efficiency. The purpose of this paper is to provide the state-of-the-art knowledge on boiler tube materials, including the strengthening, metallurgy, property/microstructural degradation, oxidation, and oxidation property improvement and then describe the modern microstructural characterization methods to assess and control the properties of these alloys. The paper covers the limited experience and experiment results with the alloys and presents important information on microstructural strengthening, degradation, and oxidation mechanisms.

• Journal of the Korean Institute of Gas
• /
• v.11 no.4
• /
• pp.91-97
• /
• 2007

Recently, during the past five years, accidents of gas boiler using city gas have occurred 7.4 times more than those which use LP gas. The number of accidents has increased since the use of city gas boilers has increased. These boiler accidents resulted in 87% death from poisoning of CO, and casualty of the accidents was 4.3 times more than that of other types of accident. Hence this study makes the cause of accidents clear by separation the exhaust tube which is the cause of CO poisoning. Also, this study will establish the safety of heat-resistant silicon through testing the performance of heat-resistant silicon. The experiment showed that common silicon started hardening at $56^{\circ}C$ while the heat-resistant silicon did not begin carbonization until $606^{\circ}C$. Besides at the temperature of $150^{\circ}C$ which is the normal temperature of exhaust tube, common silicon leaked on the pneumatic test after deterioration, but the heat-resistant silicon maintained its original property. With these results, we judge that we can reduce the casualty by CO poisoning if we use the heat-resistant silicon to the connector of he exhaust tube.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.36 no.3
• /
• pp.181-187
• /
• 2016

A thermal power plant has a heat exchanger tube to collect and convert the heat generated from the high temperature and pressure steam to energy, but the tubes are arranged in a complex manner. In the event that a leakage occurs in any of these tubes, the high-pressure steam leaks out and may cause the neighboring tubes to rupture. This leakage can finally stop power generation, and hence there is a dire need to establish a suitable technology capable of detecting tube leaks at an early stage even before it occurs. As shown in this paper, by applying acoustic emission (AE) technology in existing boiler tube leak detection equipment (BTLD), we developed a system that detects these leakages early enough and generates an alarm at an early stage to necessitate action; the developed system works better that the existing system used to detect fine leakages. We verified the usability of the system in a 560MW-class thermal power plant boiler by conducting leak tests by simulating leakages from a variety of hole sizes (ⵁ2, ⵁ5, ⵁ10 mm). Results show that while the existing fine leakage detection system does not detect fine leakages of ⵁ2 mm and ⵁ5 mm, the newly developed system could detect leakages early enough and generate an alarm at an early stage, and it is possible to increase the signal to more than 18 dB.

• Proceedings of the KSME Conference
• /
• 2000.04a
• /
• pp.914-919
• /
• 2000

In most case high temperature components in fossil power plant are damaged by fatigue, creep and degradation. Design of power plant components is based on ideal loading such as temperature, pressure and so on. But in many cases unexpected loadings are applied at components. A key ingredient in plant life extension is the preventive diagnosis technology and remaining-life-assessment technology. This paper describes diagnosis technology and life-assessment technology for power plant boiler. It helps in setting up proper inspection schedules, maintenance procedures, and operating procedure.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.25 no.12
• /
• pp.1853-1860
• /
• 2001

Characteristics of fluid flow and heat transfer in a tube with disk and annular baffle for heat exchanger of condensing boiler was numerically studied. The STAR-CD code was used to solve the governing equations and the temperature and flow fields were investigated. The interval between tube and annular baffle, height and diameter of baffle were selected as important design parameters, and the effects of these parameters on heat transfer and fluid flow were studied. As a result, in the case of with interval, the pressure was decreased, but heat transfer was increased. Heat transfer was slowly increased as the size of disk and annular baffle were increased and the distance between baffles were decreased. The pressure drop was rapidly changed fur diameter and size of disk and annular baffle. In addition, it was desirable that optimal conditions to design heat exchanger were about B$\_$a/R=0.5, L/R=1.

• Applied Microscopy
• /
• v.45 no.3
• /
• pp.177-182
• /
• 2015

The boiler tubes of X20CrMoV12.1 used in fossil-fired power plants were obtained and analyzed for the effect of water treatment on the steam corrosion-induced oxide scale in an effort to better understand the oxide formation mechanism, as well as pertinent method of maintenance and lifetime extension. The specimens were analyzed using various microscopy and microanalysis techniques, with focuses on the effect of water treatment on the characters of scale. X-ray diffraction analysis showed that the scales of specimens were composed of hematite ($Fe_2O_3$), magnetite ($Fe_3O_4$), and chromite ($FeCr_2O_4$). Electron backscatter diffraction analysis showed that the oxides were present in the following order on the matrix: outer $Fe_2O_3$, intermediate $Fe_3O_4$, and inner $FeCr_2O_4$. After all volatile treatment or oxygenated treatment, a dense protective $Fe_2O_3$ layer was formed on the $Fe_3O_4$ layer of the specimen, retarding further progression of corrosion.

• Journal of Korea Society of Waste Management
• /
• v.35 no.7
• /
• pp.640-646
• /
• 2018

Biomass-fired power plants produce electricity and heat by burning biomass in a boiler. However, one of the most serious problems faced by these plants is severe corrosion. In biomass boilers, corrosion comes from burnt fuels containing alkali, chlorine, and other corrosive substances, causing boiler tube failures, leakages, and shorter lifetimes. To mitigate the problem, various approaches implying the use of additives have been proposed; for example, ammonium sulfate is added to convert the alkali chlorides (mainly KCl) into the less corrosive alkali sulfates. Among these approaches, the high temperature corrosion prevention technology based on ammonium sulfate has few power plants being applied to domestic power plants. This study presents the results obtained during the co-combustion of wood chips and waste in a circulating fluidized bed boiler. The aim was to investigate the characteristics of pollution load in domestic biomass power plants with ammonium sulfate injection. By injecting the ammonium sulfate, the KCl content decreased from 68.9 to 5 ppm and the NOx were reduced by 18.5 ppm, but $SO_2$ and HCl were increased by 93.3 and 68 ppm, respectively.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2002.05a
• /
• pp.339-345
• /
• 2002

When a flow passes a series of parallel ones, vortexes will be formed in the wake after the cylinder. This paper treats the problems of vibration and noise in tube bank of gas flow duct of heat exchanger thermal suppling boiler in combine cycle thermal power plants. The boiler burner type has recently been changed to low Nox burner and begun commercial operation. After more load up operation then 70%, high level noise and vibration were generated at gas flow duct of heat exchanger.

• Proceedings of the Korean Society of Computer Information Conference
• /
• 2018.07a
• /
• pp.67-68
• /
• 2018

본 논문에서는 다수의 음향방출 센서로부터 취득한 원 데이터를 관리하고 보일러 튜브에 대한 상태를 실시간으로 진단하고 모니터링을 할 수 있는 네트워크 기반의 보일러 튜브 모니터링 시스템을 제안한다. 본 시스템을 화력발전소 보일러 튜브에 설치한다면 보일러의 불시정지를 예방하는데 효과적일 것으로 기대된다.