• 한국산업융합학회 논문집
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• 제25권4_2호
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• pp.541-547
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• 2022

Before making a prototype, we predicted the inlet/outlet differential pressure and flow coefficient, which are the most basic design data for the valve through the design and numerical analysis of the trim, which is the most important in the localization development of the 1500Ib high differential pressure control valve used for boiler feed water. As a result, the design value and the analysis value were found to be about 98% similar. The flow field within the fluid velocity of 23m/s to prevent cavitation was also found. The result of the numerical analysis on thermal stress due to the characteristics of valves exposed to high temperatures showed that it was found to be about 18% less than the allowable stress of the bolt fixing the trim. When all loads such as pressure, self-weight, and vibration are applied, however, it is judged to go beyond the currently calculated thermal stress, exceeding the allowable stress.

• 한국가스학회지
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• 제25권3호
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• pp.27-38
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• 2021

본 연구에서는 가스보일러 가동 중 배기통이 이탈하는 상황이 발생했을 때, 시스템적으로 인지하고 자동으로 보일러 가동을 중지하여 일산화탄소를 포함한 유해 배기가스가 실내로 유입되는 상황을 근원적으로 차단하는 방안을 제시하였다: (1) 연소에 필요한 공기량을 제어하기 위해 설치된 풍압센서(APS : Air Pressure Sensor)의 출력전압을 측정하여 배기통의 정상상태와 이탈상태를 감시하는 기능을 추가한다. (2) 배기통이 이탈하면 APS의 출력전압이 상시 운전범위에서 일시적으로 상승하게 된다. 보일러 제어부인 PCB가 이 상태를 배기통 이탈로 간주하여 보일러 가동을 멈추면서 배기통 이탈 상태를 실내온도 조절기에 표시하도록 한다. 또한 국토교통부령으로 정한 「건축물의 설비기준 등에 관한 규칙」에서 명시한 공동주택 및 다중이용시설의 환기시설 기준에 따라, 실내공기 교환횟수에 맞는 풍량을 적용하여 실내공기를 환기하는 실험을 실시하였다. 이 실험 결과 실제 일산화탄소가 실내에 누출된 최악의 상태에서, 중독사고 예방이 가능하다는 것을 확인하였다. 다만, 동 규칙에서 정의한 시간당 실내공기 교환횟수를 기존 0.7회에서 0.5회로 2013년부터 완화하여 운영하고 있는데, 실험결과 8시간 가중평균 노출기준인 TWA 30 ppm을 초과하는 농도가 측정되어 기준을 강화할 필요성이 있다. 본 연구 결과에 기초하여 가스보일러 배기압력의 기계적 인지를 통해 배기통 이탈을 감지하는 기술과 일산화탄소 경보기와 연동된 실내공기 환기시스템 기술을 도입한다면 일산화탄소 중독사고가 크게 감소될 것으로 판단된다. 제조 및 검사단계의 문제점을 보완하고, 올바른 설치 및 수리, 사용자의 배기통 이탈에 대한 관심이 더해졌을 때, 일산화탄소 중독으로 인한 인명사고를 예방하는데 효과적인 대책이 될 것으로 사료된다.

• 대한기계학회논문집B
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• 제31권5호
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• pp.405-415
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• 2007

The effects of recirculated exhaust gas on exhaust emissions under four kinds of nozzle tip with the different fuel consumption rates are experimentally investigated by using an once-through boiler with a FGR system. The purpose of this study is to develop the FGR control system for reducing $NO_x$ emissions in boilers. Intake and exhaust oxygen concentrations, and equivalence ratio are considered to figure out the effect of FGR rate on exhaust emissions at various fuel consumption rates. It is found that $NO_x$ emissions are markedly decreased, while soot emissions are increased owing to the drop of intake and exhaust oxygen concentrations, and the rise of equivalence ratio as FGR rates are elevated. One can also conclude that the reduction in $NO_x$ emissions is more considerably influenced by the variation of equivalence ratio due to the FGR rate than the fuel consumption rate.

• 대한기계학회논문집B
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• 제25권2호
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• pp.235-243
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• 2001

This paper describes a design study of the cylindrical multi-hole premixed burner to be used for condensing gas boiler which can raise performance and reduce NOx emission. In this study, specifications of the multi-hole burner (hole diameters and arrangement) are investigated using model flat burners in terms of flame stability, and combustion characteristics for stability and NOx emission are examined for cylindrical multi-hole burner. As a result, the equivalence ratio for optimum operation condition of the cylindrical burner is around 0.72(0.7∼0.75). In this condition, turn-down ratio becomes 3 : 1 at least which is suitable for proportional control. The NOx and CO emission is less than 40ppm and 25ppm(0$_2$0% basis), respectively. This burner can be applied LPG as well as NG because there is no difference for stable combustion region.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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• pp.1217-1220
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• 1996

For the purpose of the good tracking to variable load demands of the thermal power plant, a decentralized multilevel control(DMC) scheme is presented. It is applied to the drum type boiler-turbine system which is simplified from Boryung T/P #1,2 model[4]. A linearized model is decomposed into three subsystems by means of linear transformation. Then the DMC based on such subsystem is designed. Simulation using Matlab-Simulink shows that the proposed algorithm works very well to the large step change of power demand.

• 한국지능시스템학회:학술대회논문집
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• 한국퍼지및지능시스템학회 1997년도 추계학술대회 학술발표 논문집
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• pp.37-40
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• 1997

This paper presents a performance improvement of distributed fuzzy control system by changing the triangular membership function widths according to the input variables. The control region consists of 4 parts according to the sign of error and change of error terms. Each control part is operated by the suitable nonuniform triangular membership function. Through the simulation for the boiler-turbin model of a fossil power plant using decentralized contol, it is verified this proposal

• 대한기계학회논문집B
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• 제34권5호
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• pp.547-552
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• 2010

본 연구에서는 VIStA(Vortex Inertial Staged Air) 버너를 개조하여 관류보일러에 적용하였다. 개조는 크게 2가지 부분에서 이루어 졌는데, 먼저 원형에서 채택한 예혼합 연소 방식을 사용상 편의와 안전을 위해 비예혼합방식으로 변경하였다. 연소 방식의 변경에 따라 공기 1차, 2차에 별도의 송풍기를 사용하던 공급 방식도 변경하여 본 연구에서는 하나의 송풍기로부터 공기를 공급받아 댐퍼를 통하여 1, 2차 연소실에 분할하여 공기를 공급하도록 하였다. 본 연구에서는 질소 산화물(NOx)의 생성을 억제하는 최적의 운전 조건을 찾기 위하여 전체 공기비 및 1, 2차 연소실로의 공기 분배 비율에 따른 NOx 생성 특성을 관찰하였다. 본 연구에서 산업용 보일러에 적용하기 위해 개조한 비예혼합 방식의 VIStA 버너를 설치한 결과, 기존의 일반 버너에 비해 균일한 화염을 얻었고 질소 산화물을 최대 20%까지 줄일 수 있는 것을 확인하였다.

• 한국소음진동공학회논문집
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• 제23권5호
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• pp.385-393
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• 2013

In this paper, the mechanism identification and the avoidance measures on the phenomena of transient acoustic vibration amplified at the water-supply piping system to regulate the steam temperature of the boiler reheater in 500MW class supercritical power plant are presented. The pressure pulsation waves induced by the impeller passing of two feed-water pumps with five blades are coincident with the local acoustic modes of boiler reheater water-supply piping system. There are the phenomena amplified at the peaks of 5X, 10X, 15X and 20X in spectrums of piping vibration, sound pressure, and the feed-water's pressure pulsation waves. The shut-off device is installed in the piping system for the interception of pressure pulsation waves transmitted from two feed-water pumps and the modified design change of the piping layout is applied for the acoustic resonance avoidance. The acoustic natural frequencies are separated from the harmonics of pressure pulsation waves induced by the pump impellers passing through the design change of the span length. The acoustic vibration is gone by resonance avoidance measures. As a result, more than 20 dBA reduction is achieved from 100 dBA to 80 dBA.

• Journal of Biosystems Engineering
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• 제12권4호
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• pp.31-43
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• 1987

This study was performed to develop a hot water boiler system with small scale automatic rice hull furnace for the multi-purpose use in the farm. For the experiment a prototype hot water boiler system with rice hull furnace was fabricated, which was equipped with automatic hull feeder, igniter and ash removal device. Optimum operational conditions of the prototype: system were analyzed. The results arc summarized as follows. 1. The temperature measured right above the burning surface should be higher than $500^{\circ}C$ combustion. 2. The top zone of the combustion chamber was the most suitable location of the thermocouple to pick up the control temperature for the automatic operation of the rice hull furnace. 3. The content of carbon monoxide in the flue gas was increased with the filling height of burning material but it was less than 0.3 percent in volume in this experiment. When the filling height was expressed as the ratio of rice hull feed rate to the volume of the combustion chamber above the burning surface, the optimum ratio was about $150kg/m^3-h$. 4. The combustion efficiency of the prototype was higher than 95 percent when the feed rate was 1.1 to 2.3 kg/h and moisture content of rice hull was 22.4 percent (w.b.) or less. 5. It was estimated that the optimum operational conditions of the system were 1.3 to 2.0 kg/h in feed rate, 70 to 100 percent in excess air and 500 to $510^{\circ}C$ in control temperature. 6. The efficiency of coil heal exchanger increased with a decrease in feed rate of rice hull. When the rice hull feed rates were 1.1, 1.7 and 2.3 kg/h, the efficiencies of coil heat exchanger were about 34, 30 and 25 percent and heat transfer rates were 5.7, 7.6 and 8.8 MJ/h, respectively. When the flat plate heat exchanger was used in addition to the coil heat exchanger, the efficiency of the heat exchanger system increased to 48 percent.

• 플랜트 저널
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• 제17권1호
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• pp.38-49
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• 2021

발전소 효율증대로 인해 610℃까지 높아진 증기온도는 보일러 튜브의 내구성을 저하시키고 있으며 여기에 저열량탄 사용증가로 후부연소 및 지연연소 현상이 가중됨에 따라 최종재열기의 과열과 튜브 파열사고가 빈번해지고 있다. 최종 재열기 과열을 방지하고자 과열저감수 주입량이 늘어났으며 이는 보일러 효율저하로 이어지고 있다. 그동안 보일러 튜브온도를 전체가 아닌 튜브 개별적으로 제어하기 위한 노력이 계속되어 왔지만 성공사례가 알려진 바가 없다. 이번 연구에서는 과열된 일부 튜브그룹에 다공판을 설치하여 가스흐름에 저항을 줌으로써 연소가스량을 저감시켜 튜브의 온도를 낮추고 저감된 연소가스는 인접한 곳으로 이동하여 다른 튜브의 온도를 높이는 것이다. 연구결과 튜브간 온도편차가 1.5℃ 감소하였고 과열저감수 주입량이 6,929 kg/h 감소하였으며 튜브 최고온도를 623.4℃까지 경감하였다. 이는 관리기준온도인 630℃에 6.6℃ 여유가 있는 수치이다.