• Journal of the Korean Society of Industry Convergence
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• v.25 no.4_2
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• pp.541-547
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• 2022

Before making a prototype, we predicted the inlet/outlet differential pressure and flow coefficient, which are the most basic design data for the valve through the design and numerical analysis of the trim, which is the most important in the localization development of the 1500Ib high differential pressure control valve used for boiler feed water. As a result, the design value and the analysis value were found to be about 98% similar. The flow field within the fluid velocity of 23m/s to prevent cavitation was also found. The result of the numerical analysis on thermal stress due to the characteristics of valves exposed to high temperatures showed that it was found to be about 18% less than the allowable stress of the bolt fixing the trim. When all loads such as pressure, self-weight, and vibration are applied, however, it is judged to go beyond the currently calculated thermal stress, exceeding the allowable stress.

• Journal of the Korean Institute of Gas
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• v.25 no.3
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• pp.27-38
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• 2021

We devised the system to automatically shutdown the boiler and to fundamentally block the harmful gases, including carbon monoxide, into the indoor when the exhaust system swerves: (1) The discharge pressure of the exhaust gas decreases when the exhaust pipe is disconnected. The monitoring system of the exhaust pipe is implemented by measuring the output voltage of APS(Air Pressure Sensor) installed to control the amount of combustion air. (2) The operating software was modified so that when the system recognizes the fault condition of a flue pipe, the boiler control unit displays the fault status on the indoor regulator while shutting down the boiler. In accordance with the ventilation facility standards in the "Rules for Building Equipment Standards" by the Ministry of Land, Infrastructure and Transport, experiments were conducted to ventilate indoor air. When carbon monoxide leaked in worst-case scenario, it was possible to prevent poisoning accidents. However, since 2013, the number of indoor air exchange times has been mitigated from 0.7 to 0.5 times per hour. We observed the concentration exceeding TWA 30 ppm occasionally and thus recommend to reinforce this criterion. In conclusion, if the flue pipe fault detection and the indoor air ventilation system are introduced, carbon monoxide poisoning accidents are expected to decrease significantly. Also when the manufacturing and inspection steps, the correct installation and repair are supplemented with the user's attention in missing flue, it will be served to prevent human casualties from carbon monoxide poisoning.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.31 no.5
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• pp.405-415
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• 2007

The effects of recirculated exhaust gas on exhaust emissions under four kinds of nozzle tip with the different fuel consumption rates are experimentally investigated by using an once-through boiler with a FGR system. The purpose of this study is to develop the FGR control system for reducing $NO_x$ emissions in boilers. Intake and exhaust oxygen concentrations, and equivalence ratio are considered to figure out the effect of FGR rate on exhaust emissions at various fuel consumption rates. It is found that $NO_x$ emissions are markedly decreased, while soot emissions are increased owing to the drop of intake and exhaust oxygen concentrations, and the rise of equivalence ratio as FGR rates are elevated. One can also conclude that the reduction in $NO_x$ emissions is more considerably influenced by the variation of equivalence ratio due to the FGR rate than the fuel consumption rate.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.25 no.2
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• pp.235-243
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• 2001

This paper describes a design study of the cylindrical multi-hole premixed burner to be used for condensing gas boiler which can raise performance and reduce NOx emission. In this study, specifications of the multi-hole burner (hole diameters and arrangement) are investigated using model flat burners in terms of flame stability, and combustion characteristics for stability and NOx emission are examined for cylindrical multi-hole burner. As a result, the equivalence ratio for optimum operation condition of the cylindrical burner is around 0.72(0.7∼0.75). In this condition, turn-down ratio becomes 3 : 1 at least which is suitable for proportional control. The NOx and CO emission is less than 40ppm and 25ppm(0$_2$0% basis), respectively. This burner can be applied LPG as well as NG because there is no difference for stable combustion region.

• 제어로봇시스템학회:학술대회논문집
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• 1996.10b
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• pp.1217-1220
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• 1996

For the purpose of the good tracking to variable load demands of the thermal power plant, a decentralized multilevel control(DMC) scheme is presented. It is applied to the drum type boiler-turbine system which is simplified from Boryung T/P #1,2 model[4]. A linearized model is decomposed into three subsystems by means of linear transformation. Then the DMC based on such subsystem is designed. Simulation using Matlab-Simulink shows that the proposed algorithm works very well to the large step change of power demand.

• Proceedings of the Korean Institute of Intelligent Systems Conference
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• 1997.10a
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• pp.37-40
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• 1997

This paper presents a performance improvement of distributed fuzzy control system by changing the triangular membership function widths according to the input variables. The control region consists of 4 parts according to the sign of error and change of error terms. Each control part is operated by the suitable nonuniform triangular membership function. Through the simulation for the boiler-turbin model of a fossil power plant using decentralized contol, it is verified this proposal

• Transactions of the Korean Society of Mechanical Engineers B
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• v.34 no.5
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• pp.547-552
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• 2010

A modified VIStA (vortex inertial staged air) burner was developed and used in a once-through-type boiler. For safety, the combustion in this burner is of the non-premixed type. An air damper is installed to control the distribution of air to each combustion chamber. The effects of the air-fuel ratio and air distribution on NOx formation were investigated. The newly modified VIStA burner gives NOx reduction effect by maximum 20% in the combustion chamber of a boiler, while it yields more uniform flame than the conventional burner.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.23 no.5
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• pp.385-393
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• 2013

In this paper, the mechanism identification and the avoidance measures on the phenomena of transient acoustic vibration amplified at the water-supply piping system to regulate the steam temperature of the boiler reheater in 500MW class supercritical power plant are presented. The pressure pulsation waves induced by the impeller passing of two feed-water pumps with five blades are coincident with the local acoustic modes of boiler reheater water-supply piping system. There are the phenomena amplified at the peaks of 5X, 10X, 15X and 20X in spectrums of piping vibration, sound pressure, and the feed-water's pressure pulsation waves. The shut-off device is installed in the piping system for the interception of pressure pulsation waves transmitted from two feed-water pumps and the modified design change of the piping layout is applied for the acoustic resonance avoidance. The acoustic natural frequencies are separated from the harmonics of pressure pulsation waves induced by the pump impellers passing through the design change of the span length. The acoustic vibration is gone by resonance avoidance measures. As a result, more than 20 dBA reduction is achieved from 100 dBA to 80 dBA.

• Journal of Biosystems Engineering
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• v.12 no.4
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• pp.31-43
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• 1987

This study was performed to develop a hot water boiler system with small scale automatic rice hull furnace for the multi-purpose use in the farm. For the experiment a prototype hot water boiler system with rice hull furnace was fabricated, which was equipped with automatic hull feeder, igniter and ash removal device. Optimum operational conditions of the prototype: system were analyzed. The results arc summarized as follows. 1. The temperature measured right above the burning surface should be higher than $500^{\circ}C$ combustion. 2. The top zone of the combustion chamber was the most suitable location of the thermocouple to pick up the control temperature for the automatic operation of the rice hull furnace. 3. The content of carbon monoxide in the flue gas was increased with the filling height of burning material but it was less than 0.3 percent in volume in this experiment. When the filling height was expressed as the ratio of rice hull feed rate to the volume of the combustion chamber above the burning surface, the optimum ratio was about $150kg/m^3-h$. 4. The combustion efficiency of the prototype was higher than 95 percent when the feed rate was 1.1 to 2.3 kg/h and moisture content of rice hull was 22.4 percent (w.b.) or less. 5. It was estimated that the optimum operational conditions of the system were 1.3 to 2.0 kg/h in feed rate, 70 to 100 percent in excess air and 500 to $510^{\circ}C$ in control temperature. 6. The efficiency of coil heal exchanger increased with a decrease in feed rate of rice hull. When the rice hull feed rates were 1.1, 1.7 and 2.3 kg/h, the efficiencies of coil heat exchanger were about 34, 30 and 25 percent and heat transfer rates were 5.7, 7.6 and 8.8 MJ/h, respectively. When the flat plate heat exchanger was used in addition to the coil heat exchanger, the efficiency of the heat exchanger system increased to 48 percent.

• Plant Journal
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• v.17 no.1
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• pp.38-49
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• 2021

In order to increase power plant efficiency, the steam temperature was increased to 610 ℃ which deteriorates the durability of the boiler tube and as the use of low-calorie coal increases the post combustion and delayed combustion phenomenon, the overheating of the final reheater and the tube rupture are becoming frequent. In order to prevent overheating of the final reheater, desuperheater water injection was increased, leading to a decrease in boiler efficiency. In this study install a baffle plate at the back of some overheated tube groups, thereby reduce the temperature of the tube by reducing the amount of combustion gas, and the reduced combustion gas moves to an adjacent place to increase the temperature of other tubes. As a result of the study, the temperature deviation between tubes decreased 1.5. And the heat-reducing injection amount was reduced to 6,929 kg/h and the maximum tube temperature was reduced to 623.4℃ which is 6.6℃ more below than the control standard of 630℃.