• Design & Manufacturing
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• v.6 no.2
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• pp.17-23
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• 2012

In April 2010, the die and mould grand prix for university student was held in Osaka as a special event of Inter Mold Japan. The students from Korea, China, and Japan participated to demonstrate the design and manufacturing skill of die and mould. Based on the given product drawing of Test Work, progressive die should be designed and manufactured. Also, production of Test Work should be carried out. This study had been conducted to participate in the grand prix and to learn practical knowledge and experience from real die design and making. Test Work is made of SPCC and includes piercing, blanking, deep drawing and burring. From the analysis of product drawing, process planning and die design was carried out. Progressive die for Test Work was manufactured using CNC milling, grinding, wire-cutting and polishing. The production was successfully completed using mechanical press and product showed very good accuracy satisfying all dimensional tolerances.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.12 s.177
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• pp.156-162
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• 2005

In this paper, we study the mechanism of lead deformation by numerically simulating the stamping process by means of a commercial finite element code. It is very important to analyze effects that the lead shape makes on the lead deformation, because the lead shape is often modified in order to minimize the deformation or to increase the buckling critical load of the punch. Therefore the stamping process, first, numerically simulated by considering as a quasi-static problem. Second, the effect on the lead deformation due to the lead shape variation, a linear lead geometry and a bent lead, was numerically analyzed and discussed. Finally, the punching order was optimized fur multi-lead generating stamping process. The results show that the bent lead is little bit more shifted than the linear lead after the punching process. But the bent lead is vertically less deformed than the linear lead. The punching order to successively generate the lead is good to keep the lead space uniform. The results will be very effectively applied for the design of the blanking or punching dies in industry.

• Proceedings of the Korean Society of Broadcast Engineers Conference
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• 2010.07a
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• pp.36-39
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• 2010

멀티 포맷 방송용 모니터는 SDI 신호뿐만 아니라 HDMI, DVI, Component, Composite로 전송되는 영상, 음성, 부가 데이터를 보여주는 모니터로 방송용 레퍼런스 모니터로 사용되고 있다. 특히 부가 데이터 중에서 Closed Caption의 경우 북미에서는 EIA-608과 EIA-708 두 가지 표준이 있고, 세부적으로 네 가지의 방법으로 전송되는데 일반적인 방송용 모니터에는 적용되어 있는 것이 극히 드물다. 또한 SDI 신호로 전송되는 Closed Caption 데이터를 Decoding하는 상용 IC는 거의 없는 수준이다. 이에 본 논문에서는 SDI로 전송되는 다양한 방식의 Closed Caption 데이터를 모두 표시하기 위한 방법을 제안하였다. 먼저 VBI (Vertical Blanking Interval) 에 아날로그 Waveform 형태로 입력되는 경우 데이터의 신뢰도를 높이기 위해 Clock Run In을 실시간으로 검출 할 수 있는 구조를 제안하고 FPGA (Field Programmable Gata Array)로 구현하였다. 또한 VANC (Vertical Ancillary Space)로 들어오는 Caption데이터의 경우 특히 EIA-708 처럼 많은 데이터가 입력되는 경우 실시간으로 처리하기 위해서 기존의 I2C와 같은 느린 전송 방법이 아닌 FPGA와 프로세서 간에 메모리를 직접 Access 할 수 있는 방법을 제안하였다. 본 논문에서 제안 한 방법을 FPGA로 구현하였고, 실제 미국이나 캐나다 방송국에서 사용하는 Caption 인코더 장비 뿐만아니라 방송 콘텐츠를 직접 이용하여 동작 상태를 검증하였다.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.7
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• pp.114-119
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• 2003

The aligning between the punch and die governs no only the burr formation characteristics but also the life time of the punch and die in the sheet metal blanking process. There are many ways to adjust the two elements in the general punching systems but in the case of micro punch system, the punch size is reduced to a few tenth of micrometer range and the general aligning methods are almost impossible to apply. The image processing is the most widely used method in micro punch aligning, but in order to apply the method, it needs quite a large space for visionary system to approach the punch-die aligning zone. In this paper, the new punch-die aligning method with using the total capacitance between the punch and die hole is proposed. In this method, the tip surface of the punch tool locates at the same plane of the die surface and the capacitance variation between the two elements are measured. When the center of the two elements are coincided, the capacitance is minimized, but when the align is changed to any direction, the capacitance between the two elements increase. In order to verify the feasibility of this method, the aligning and punching tests was performed.

• Journal of Advanced Marine Engineering and Technology
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• v.33 no.4
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• pp.509-516
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• 2009

This paper is the study on improving the coefficient of utilization of material in deep drawing process. Cylindrical cup drawing process is widely used in sheet metal forming process. The blank shape is one of the important things in sheet metal forming process. It is produced for the bridge of blank in a blanking process. The coefficient of utilization of material is much effected by this bridge of blank. This study offered a new process method to reduce the loss of material. The new blank shape offered and manufactured by new process method is investigated by a finite element method and the experiment. Then the wrinkling, the punch load, the thickness distribution is observed. This result is different from the result of circular blank process. And it is got that the Max strain, the wrinkle and the height of the wrinkle are effected by the holding force and the punch load. As a result, if the processing optimum condition is found, the loss of material will be reduced. It is necessary to research systematically about determining the optimum value of process variables.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.1084-1087
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• 1997

In this paper, we developed the micro NCT system for punching the thin plates, which is driven is driven by the standalone type microprocessor. In order to adjust the alignment between the punch and die in-situ punching procedures, the non-contact type laser sensor for measuring the burr and micro-driving system for punching die with using the differential screw are developed. The height of burr in four directions in the punched hole of test specimen are measured, and the measured data are transferred to the personal computer by RS232C serial communication technology. In the personal computer, by using the graphic user interface type monitoring program and data handling procedures which includes the filtering algorithms, the direction and length of movement of the die position is decided and these data are transferred back to the microprocessor. The microprocessor drives the micro positioning stage based on these data. Even if this method is not a perfect solution for the in-situ alignment in micro punching, but this alignment methodology is accomplished in the same stage just after the punching that we hope to solve the alignment problem in the punching system based on this technology.

• Journal of Power System Engineering
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• v.11 no.3
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• pp.47-52
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• 2007

Punching, blanking, trimming and slitting are widely used in shearing processes in sheet metal forming of automotive parts. In this paper the effects of clearance, cutting angle and tool sharpness on the formation of burr were investigated by experimental method in shearing processes of steel sheets, SPCEN and SPRC35E. The amount of burr and the shapes of burr were different between two kinds of steel sheets. It has been shown that the cutting angle of the shearing blade had no effects on the height of burr when the clearance was below the 10% of the steel sheet thickness, and also that the height and shape of burr were not affected by the cutting angle when the wear of shearing blade was below the 10% of the steel sheet thickness. It was known that there had been existing the critical clearance of 10 to 15% for the tested steel sheet, SPCEN and SPRC35E.

• 한국신재생에너지학회:학술대회논문집
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• 2007.11a
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• pp.564-568
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• 2007

Gas hydrate has been attractive topic for two dedicates because it may cause the global warming, ocean hazards associated with the instability of marine slope due to the gas hydrate release as well as high potential of future energy resources. The study on gas hydrate in Ulleung basin has been performed since 1999 to explore the potential and distribution of gas hydrate offshore Korea. The numerous multi channel seismic data have been acquired and processed by Korea Institute of Geosciences and Mineral Resources (KIGAM). The results showed clearly the gas hydrate indicators such as pull up structure, bottom simulating reflector (BSR), seismic blanking zone. The prestack depth migration has been considered as fast and accurate technique to image the subsurface. In this paper, we will present both the conventional seismic data processing and apply Kirchhoff prestack depth migration for gas hydrate data set. The results will be applied for core sample collections and for proposal more detail 2D with long offset or 3D seismic exploration.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.4
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• pp.179-186
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• 2002

This paper is the study on improving the coefficient of utilization of material in deep drawing process. Cylindrical cup drawing process is widely used in sheet metal forming process. The blank shape is one of the important things in sheet metal forming process. It is produced for the bridge of blank in a blanking process. The coefficient of utilization of material is much effected by this bridge of blank. This study offered a new process method to reduce the loss of material. The new blank shape offered and manufactured by new process method is investigated by a finite element method and the experiment. Then the wrinkling, the punch load, the thickness distribution is observed. This result is different from the result of circular blank process. And it is got that the Max strain, the wrinkle and the height of the wrinkle are effected by the holding farce and the punch load. As a result. if the processing optimum condition is found, the loss of material will be reduced. It is necessary to research systematically about determining the optimum vague of process variables.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.5
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• pp.104-114
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• 1996

For the improvement of productivity, the reduction of cost and time for manufacturing is mandatory, especially in the field of electromic industry. The study is concerned with a practical means of systematic assistance to formability estimation and selection of reliable design specification for electronic sheet metal parts. The objective of this research work is to develop a simulation system which hops to analyze the target processes with the finite element method and to acquire available design data quickly and exactly. The simulation system developed in the study consists of design verification, selection of optimal combination of parameters, knowledge acquisition and graphical user interface(GUI). Design verification is automatically carried out by using the finite element method. A data base management system and nomograms are utilized for knowledge acquisition. The developed system has been applied to some major sheet metal forming operations such as flanging, embossing, bending and blanking. According to the simulated results, the validation of the target processes has been confirmend. Analysis data, estimation rules of formability and graphical representation of the analysis have been employed for the designer's understanding and evaluation, thus providing a practical means of robust design and evaluation of forma- bility for producing electronic sheet metal parts.