• Title/Summary/Keyword: Blanking

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Development of the Practical and Adaptive Die of Fixed Stripper Type for Marine Part Sheet Metal Working(part 1)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.35-39
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    • 2000
  • The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the detects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and its phenomena, die structure, machine tool working for die making, die materials and its heat treatment, metal working in industrial and its know how etc. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. This study regards to the aim of small quantity of production parts press working. Part 1 of this study reveals with production part and strip process layout design.

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Development of the Automatic Blister Packaging Virtual Prototype for Lithium Battery (리튬전지 자동 블리스터 포장기 가상시제품 개발)

  • 정상화;이경형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.149-154
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    • 2003
  • The blister packaging is applied to many fields in recent years for its merit that it enable consumer to see the products. The most of battery packaging are blister type. However, the lithium battery is dealt with very carefully in packaging because of its explosion. The existing packaging machines for lithium battery are mostly adapted alkaline packaging machine and their capacity is very inferior to other process, either. In this paper, the virtual prototype of the automatic blister packaging system for lithium battery which has new mechanism and 240A/min capacity is developed and its performance is evaluated.

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A Study on the Forming Process Design of Engine Pulleys for Automobiles (자동차 엔진풀리 성형 공정 설계에 관한 연구)

  • 신보성;최두선;송선호;백재현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.630-634
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    • 1997
  • In this paper,we will discuss in the forming process design of the making engine pulleys for automobiles. These pulleys are required to be made by precision deep drawing process because these are to be combined with bearings and engine timing belts. These pulleys are used of cold rolled steel plates starting with the initial blanking size of 115.2mm and the initial thickness of 1.2mm. Our deep drawing process is designed the continuous 5-steps process, that is, 1'st deep drawing, 2'nd reverse redrawing, 3'rd trimming, 4'th drawing-ironing and 5'yh piercing. This process need no in-process annealing.

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A Study on the Manufacture of the Continuum Receiver System for Observing Cosmic Radio Waves (우주전파 관측용 연속파 수신시스템 제작에 관한 연구)

  • 서정빈;이창훈;임인성;한석태
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.31B no.9
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    • pp.67-75
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    • 1994
  • In this paper, we manufactured the continuum receiver system for observing the continuum waves emitted from the continuum sources with using the 14m radio-telescope. The receiving system measures the total power of the continuum sources and consists of DC-amplifier, beam-chopper system. Phase-Locked Loop(PLL) circuit, blanking circuit and its period selection circuit, V/F converter, and counter part which are capable of interfacing with the computer which is used for a data acquisition and making the radio-telescope track the source. We compared the obsevation results which use the existing DVM method with the observation results which use the continuum receiver to measure the total power of the sources. Moreover, by method of beam switching observation which uses newly installed beam chopper system. We can significantly improve the observational efficiency more than the existing position switching observation method.

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Relationship Between Texture and Deformability in Fe-Ni Invar Alloy Strips (Fe-Ni 인바(Invar) 합금 박판의 가공성 향상을 위한 방향성 조직 제어)

  • Park, S.Y.;NamGung, J.;Kim, M.C.;Kim, S.S.;Lee, S.S.;Park, C.G.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.586-590
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    • 2006
  • 42Ni-Fe Invar alloy strips were fabricated using conventional ingot casting and melt drag casting followed by rolling. Mechanical properties such as tensile strength, elongation and blanking deformability of the strips were evaluated. The properties were strongly depended on fabrication methods. Tensile strength and elongation of all strips were in the range of $40-60kg/mm^{2}$ and 26-35%, respectively, which are enough values for the manufacture of the final products. In some of the strips, however, burrs occurred at deformed surface. The properties of strips were explained in terms of microstructure such as grain size and texture formation during rolling. Additionally, strips by melt drag casting method were compared to those by conventional ingot casting.

A New Manufacturing Process for the Ring Plate of Automotive Fuel Tank (자동차 연료탱크용 링 플레이트의 신 제조공법)

  • Chae, M.S.;Lim, Y.H.;Suh, Y.S.;Park, C.D.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.17 no.5
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    • pp.350-355
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    • 2008
  • Currently, in the automotive industry, the efforts to reduce the manufacturing cost by changing the manufacturing process are continually performed. In this paper, we proposed a new manufacturing process, the roll bending process of a ring plate of automotive fuel tank instead of conventional press blanking process to reduce material loss and manufacturing cost. Finite element analysis was used to optimize the roll bending process to assure rectangular cross-section of the ring plate. Also, spring-back analysis after the roll bending process was performed and dimension of the bending die considering spring-back was analyzed. Finally, we verified a possibility for realization of the proposed method with prototypes.

A Study on the Progressive Die Development of Sheet Metal Forming Part (박판 포밍제품의 프로그레시브 금형개발에 관한 연구)

  • Sim, Sung-Bo;Lee, Sung-Taeg
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.43-49
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    • 2004
  • The production parts have required multiple processes such as drawing, piercing, blanking and notching etc. are performed with a high production rates in progressive die. In order to prevent the defects of process result, the optimization of strip process layout design, die design, die making, and tryout etc. are needed. According to these factors of die development process, it has been required that the theory and practice of metal working process and its phenomena, die structure, machining conditions for die making, die materials, heat treatment of die components, processing know-how and so on. In this study, we designed and analyzed die components through the carrying out of upper relevant matters also simulated the strip process layout of multiple stage drawing by DEFORM. Especially the result of tryout and its analysis became to the feature of this study with a system of PDDC(Progressive Die design by computer).

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Development of the Practical and Adaptive Three steps Die for Sheet Metal Working(part 1) (Analysis of Production Part and Strip Process Layout Design)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.224-228
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    • 2000
  • The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the detects, the optimum design of the production part, strip process layout, die design, die making and try out etc. re necessary the analysis of effective factors. For example, theory and practice of metal shearing process and its phenomena, die structure, machine tool working for die making, die materials and its heat treatment, metal working in industrial and its know how etc. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. This study regards to the aim of small quantity of production part's press working. Part 1 of this study reveals with production part and strip process layout design.

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A Method for Suppression of Drain Current during Start-up and Short-Circuit Condition of Output Terminals (초기 기동과 출력단 단락시 드레인 전류의 과도한 상승 방지 방법)

  • Koo Gwan-Bon;Kim Jin-Tae;Lee J.Hoon
    • Proceedings of the KIPE Conference
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    • 2006.06a
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    • pp.43-45
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    • 2006
  • 대부분의 컨버터들은 초기 기동시에 MOSFET 전류와 전압의 과도한 상승을 막아주기 위해서 Soft Start 기능을 갖고 있다. 하지만 제어기 내부의 지연시간이나 LEB(Leading Edge Blanking) 시간 등으로 인해 MOSFET은 무시할 수 없는 상당한 기간의 최소 턴온 시간(Minimum Turn-on Time)을 갖게 되고, 이로 인해 드레인 전류가 과도하게 상승하는 현상을 보이게 된다. 본 논문에서는 이런 현상이 발생할 수 있는 초기 기동이나 출력단 단락시에 과도한 드레인 전류의 상승을 막아주는 방법을 제시하고자 한다.

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