• Title/Summary/Keyword: Blade loads

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A Study on Structural Design and Test of 500W Class Micro Scale Composite Wind Turbine Blade (초소형 풍력터빈 복합재 블레이드 구조 설계에 관한 연구)

  • Gong, Chang-Deok;Kim, Ju-Il
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.190-193
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    • 2005
  • The purpose of the present study is to design a 500W-class micro scale composite wind turbine blade. The blade airfoil of FFA-W3-211 was selected to meet Korean weather condition. The skin-spar-f Dam sandwich type structure was adopted for improving buckling and vibration damping characteristics. The design loads were determined at wind speed of 25m/s. and the structural analysis was performed to confirm safety and stability from strength. buckling and natural frequency using the finite element code. NISA II [6]. The prototype was manufactured using the hand-lay up method and it was experimently tested using the sand bag loading method. In order to evaluate the design results. it was compared with experimental results. According to comparison results. the estimated results such as compressible stress. max tip deflection natural frequency and buckling load factor were well agreed with the experimental results.

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Structural Analysis and Proof Test of Composite Rotor Blades for Wind Turbine (풍력발전기용 복합재 블레이드의 구조 해석 및 인증시험)

  • Park, Sun-Ho;Han, Kyung-Seop
    • New & Renewable Energy
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    • v.4 no.3
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    • pp.45-50
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    • 2008
  • GFRP based composite rotor blades were developed for 750 kW & 2 MW wind turbines. The blade sectional geometry was designed to have a general shell-spar and shear web structure. For verifying the structural safety under all relevant extreme loads specified in the GL guidelines, the structural analysis of the rotor blades was performed using commercial FEM codes. The static load carrying capacity, blade tip deflections and natural frequencies were evaluated to satisfy the strength and stability requirements. Full-scale proof tests of rotor blades were carried out with optical fiber sensors for real-time condition monitoring. Finally, the prototype of each rotor blade passed all proof tests for GL certification.

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Development of a Double-blades Road Cutter with Automatic Cutting and Load Sensing Control Technology (자동 절단과 부하 감응 제어 기술을 적용한 양날 도로절단기 개발)

  • Myoung Kook Seo;Myeong Cheol Kang;Jong Ho Park;Young Jin Kim
    • Journal of Drive and Control
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    • v.21 no.1
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    • pp.53-58
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    • 2024
  • With the recent development of intelligence and automation technologies for construction machinery, the demand for safety and efficiency of road-cutting operations has continued to increase. In response to this, a double-blade road cutter has been developed that can automatically cut roads. However, a double-blade road cutter has a load difference between the two blades due to the ground and wear conditions of the cutting blades. The difference in load between the two blades distorts the direction of travel of the cutter. In this study, a vision sensor-based driving guide technology was developed to correct the driving path of road cutters. In addition, we developed a load-sensing technology that detects blade loads in real-time and controls driving speed in the event of overload.

Vibratory Hub Loads of Helicopters due to Uncertainty of Composite Blade Properties (복합재료 블레이드의 불확실성을 고려한 헬리콥터 허브 진동하중 해석)

  • You, Young-Hyun;Jung, Sung-Nam
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.7
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    • pp.634-641
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    • 2009
  • In this work, the behavior of vibratory hub loads induced due to the uncertainties of composite material properties for each of the participating rotor blades is investigated. The random material properties of composites available from the existing experimental data are processed by using the Monte-Carlo simulation technique to obtain the stochastic distribution of sectional stiffnesses of composite blades. The coefficients of variation (standard deviation divided by the mean) obtained from the sectional stiffness constants are used as an input to the comprehensive aeroelastic analysis code that can evaluate the hub loads of a rotor system. It is found that the uncertainty effects of composite material properties inevitably bring a dissimilarity to the rotor system. The influence of hub vibration response with respect to the individual stiffness (flatwise bending, chordwise bending and torsion) changes is also identified.

Extreme Design Load Case Analyses of a 5 MW Offshore Wind Turbine Using Unsteady Computational Fluid Dynamics (비정상 CFD 해석기법을 활용한 5 MW 해상풍력터빈 극한 설계하중조건 해석)

  • Kim, Dong-Hyun;Lee, Jang-Ho;Tran, Thanh-Toan;Kwak, Young-Seob;Song, Jin-Seop
    • Journal of Wind Energy
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    • v.5 no.1
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    • pp.22-32
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    • 2014
  • The structural design of a wind turbine must show the verification of the structural integrity of all load-carrying components. Also, design load calculations shall be performed using appropriate and accurate methods. In this study, advanced numerical approach for the calculation of design loads based on unsteady computational fluid dynamics (CFD) is presented considering extreme design load conditions such as the extreme coherent gust (ECG) and the 50 year extreme operating gust (EOG). Unsteady aerodynamic loads are calculated based on Reynolds average Navier-Stokes (RANS) equations with shear-stress transport k-ω(SST k-ω) turbulent model. A full three-dimensional 5 MW offshore wind-turbine model with rotating blades, hub, nacelle, and tower configuration is practically considered and its aerodynamic interference effect among blades, nacelle, and tower is also accurately considered herein. Calculated blade loads based on unsteady CFD method with respect to blade azimuth angle are compared with those by NREL FAST code and physically investigated in detail.

Analysis of the Dynamic Characteristics on Aerodynamic Loads of Wind Turbine Blade with New Airfoil KA2 (신규 익형 KA2가 적용된 풍력 블레이드의 공력 하중에 대한 동특성 해석)

  • Kang, Sang-Kyun;Lee, Ji-Hyun;Lee, Jang-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.6
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    • pp.63-70
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    • 2015
  • This paper proposes a novel airfoil named "KA2" for the blade of the wind turbine systems. Dynamic loads characteristics are analyzed and compared using aerodynamic data of ten airfoils including the proposed airfoil. The blade is divided into the sixteen elements in the longitudinal direction of the blade for applying the Blade Element Method Theory (BEMT) method, and in each element, torque, thrust, and pitching moment are calculated using turbulent time varying wind speed and aerodynamic data of each wing. Additionally, each force and torque is accumulated in the whole region of the blade for the estimation of representative values. The magnitude of such forces is comparatively analyzed for different airfoils. The angle of attack is constant below the rated wind speed due to the fact that the tip speed ratio is kept at the constant value, and it increases in the region of over rated wind speed as the tip speed ratio decreasing with constant rated rpm and increasing wind speed. Such increase in the angle of attack causes the changes of the force acting on the airfoil with different characteristics of lift and drag in the stall region of each different airfoil. Even though the mean wind speed is in the rated speed in a given time, because of the turbulence, it has either the over rated or under rated speed most of the time. Furthermore, the dynamic properties of each force are analyzed in this rated wind speed in order to objectively understand the dynamic properties of the blades which are designed based on the different airfoils. These dynamic properties are also compared by the standard deviation of time varying characteristics. Moreover, the output characteristics of the wind turbine are investigated with different airfoils and wind speeds. Based on these investigations, it was revealed that the proposed airfoil (KA2) is well applicable to the blade with passive pitch control system.

Life Prediction Analysis of Power Generation Turbine Blades Through Creep Analysis (크리프 해석을 통한 터빈 블레이드의 수명 예측)

  • Park, Jung-Sun;Lee, Soo-Yong;Kim, Jong-Un;Lee, An-Sung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.8
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    • pp.103-111
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    • 2002
  • Steady-state creep analysis of power generation turbine blade is carried out considering thermal loads and centrifugal forces. Creep strains and stresses of the turbine blade are calculated for 3-D finite clement model of the turbine blade. From the numerical results, creep life of the turbine blade is predicted. The results of creep analysis during about 200 hours indicate that creep strains of the turbine blade do not reach the rupture strain of GTD111. Creep stresses of the turbine blade are relaxed as time increases. Maximum creep strain occurs at the tip section of the airfoil pressure surface. The maximum creep strain of the turbine blade is expected close to the rupture strain after 50,000 hours approximately. The turbine blade may not have creep damage for the starting procedure of the turbine.

An Analysis on Vibratory Loads Reduction using Individual Blade Control in Active Helicopter Rotors (지능형 헬리콥터 로터의 개별 블레이드 제어에 의한 진동하중 감소 해석)

  • Kim, Sung-Kyun;Shin, Sang-Joon;Kim, Tae-Seong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.6
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    • pp.496-502
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    • 2007
  • In the present paper, a new version of DYMORE, which is an analysis to solve a nonlinear multi-body dynamics problem, is used to simulate an Individual Blade Control (IBC) algorithm in order to reduce vibration in helicopter rotors. The Active Twist Rotor (ATR), in which Active Fiber Composites (AFC) are embedded, is utilized for IBC. The main purpose of the present investigation is to compare the analytical results with experiments and previous version of DYMORE. The experiments are performed at NASA Langley Transonic Dynamics Tunnel. According to the present result, it is observed that the correlation regarding the vibratory loads is improved.

Forced Vibration and Loads Analysis of Large-scale Wind Turbine Blades Considering Blade Bending and Torsion Coupling (굽힘 및 비틀림 연성 효과를 고려한 대형 풍력 터빈 블레이드의 강제 진동 및 하중 해석)

  • Kim, Kyung-Taek;Park, Jong-Po;Lee, Chong-Won
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.256-263
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    • 2008
  • The assumed modes method is developed to derive a set of linear differential equations describing the motion of a flexible wind turbine blade and to propose an approach to investigate the forced responses result from various wind excitations. In this work, we have adopted Euler beam theory and considered that the root of the blade is clamped at the rigid hub. And the aerodynamic parameters and forces are determined based on Blade Element Momentum (BEM) theory and quasi-steady airfoil aerodynamics. Numerical calculations show that this method gives good results and it can be used fur modeling and the forced vibration analysis including the coupling effect of wind-turbine blades, as well as turbo-machinery blades, aircraft propellers or helicopter rotor blades which may be considered as straight non-uniform beams with built-in pre-twist.

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Aerodynamic assessment of airfoils for use in small wind turbines

  • Okita, Willian M.;Ismail, Kamal A.R.
    • Advances in Energy Research
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    • v.6 no.1
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    • pp.35-54
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    • 2019
  • A successful blade design must satisfy some criterions which might be in conflict with maximizing annual energy yield for a specified wind speed distribution. These criterions include maximizing power output, more resistance to fatigue loads, reduction of tip deflection, avoid resonance and minimize weight and cost. These criterions can be satisfied by modifying the geometrical parameters of the blade. This study is dedicated to the aerodynamic assessment of a 20 kW horizontal axis wind turbine operating with two possible airfoils; that is $G{\ddot{o}}ttingen$ 413 and NACA 2415 airfoils (the Gottingen airfoil never been used in wind turbines). For this study parameters such as chord (constant, tapered and elliptic), twist angle (constant and linear) are varied and applied to the two airfoils independently in order to determine the most adequate blade configuration that produce the highest annual energy output. A home built numerical code based on the Blade Element Momentum (BEM) method with both Prandtl tip loss correction and Glauert correction, X-Foil and Weibull distribution is developed in Matlab and validated against available numerical and experimental data. The results of the assessment showed that the NACA 2415 airfoil section with elliptic chord and constant twist angle distributions produced the highest annual energy production.