• Elastomers and Composites
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• 제51권1호
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• pp.38-42
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• 2016

For improving the heat loss of a refrigerator around door gasket, it is very important to reduce the amount of rubber magnet used, of which thermal conductivity is much higher than the plastics, and enhancing the magnetic properties of rubber magnet itself is crucial for this. In the present study, therefore, a relationship between the optimum conditions of rubber magnet fabrication process and raw material compositions in the ferrite powder/CPE binder compounds was investigated for finding a way to enhance the magnetic properties of rubber magnet. Magnetic attraction forces of a sample rubber magnet was measured as function of distance, and thermal properties of the sample ferrite powder/CPE binder compound were analyzed with TG/DTA thermal analyzer. As a results, a rubber magnet strip with enhanced magnetic properties was expected to be fabricated, of which raw material compound was prepared by compounding with higher ferrite magnetic powder concentration.

• 한국분말재료학회지
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• 제9권4호
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• pp.261-266
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• 2002

CAE technology is an integrated tool including all aspects such as powder, binder system, mixing, injection molding, debinding and sintering. Therefore, CAE technology is considered as one of core technologies for PIM industry in the future. Recently many researchers are developing not only CAE software itself but also application procedures of CAE software. In this study, the applications for CAE technology in PIM industry are presented including feedstock mixing effect, several cases of troubleshooting and optimization procedure.

• 약학회지
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• 제18권1호
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• pp.49-58
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• 1974

Tablet product design problem was structured as constrained optimization problem and subsequently solved by multiple regression analysis and Lagrangian method of optimization. Aluminum flufenamate was the drug chosen and microcrystalline cellulose nad starch were the binder and disintegrant, respectivley. The effect of the binder and disintegrant concentration on tablet hardness, friability, volume, in vitro release rate, and urinary excretion rate of drug in human subjects was recorded. Since a reasonably rapid release rate of drug is generally an important objective in the design of solid dosage form, optimization of this parameter was employed in studying the applicability of constrained optimization to a pharmaceutical product design problem. In addition to finding optimal sitivity analysis studies to such problems was also illustratd. It would appear that prediction of the in vivo t$_{50%}$ response from a knowledge of the incitro t$_{50%}$ response can be made fairly accurately for the tablet system used in this study.

• Elastomers and Composites
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• 제57권4호
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• pp.215-221
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• 2022

In this study, high-penetration asphalt with low greenhouse gas emissions was used in the asphalt mixing process to reduce the carbon emissions during the reaction due to its capacity to be produced even at low temperatures. In effect, cationic, anionic, and non-ionic dispersants were added and mixed in different feeding ratios, seeking an effective dispersion of the modifiers (SIS, PS, TPEE, and SEBS) into the high-penetration asphalt matrix and forming an asphalt binder with a melting point of 120 ℃. The compatibility of the modifiers and the high-penetration asphalt was examined using SEM and DSC techniques, and the role of NDP-1 as a dispersant was carefully investigated with respect to dissolution time. The analyses showed that: (1) the dispersibility of the asphalt binder is good when the non-ionic dispersant is used; (2) as the concentration of the non-ionic dispersant increases, the dissolution time decreases and the domain size contracts; (3) the ND70-PS has the shortest dissolution time, the lowest agglomeration rate, and a single Tg value.

• 산업기술연구
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• 제43권1호
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• pp.43-48
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• 2023

Spinel LiNi_0.5Mn_1.5O₄ (LNMO) has been considered as one of most promising cathode material, because of its low-cost and competitive energy density. However, 4.7V vs. Li/Li⁺ of high operating potential facilitates electrolyte degradation on cathode-electrolyte interface during charge-discharge process. In particular, commercial polyvinylidene fluoride (PVDF) is not sutaible for LNMO cathode binder because its weak van der waals force induces thick and non-uniform coverage on the cathode surface. In this review, we study high performance binders for LNMO cathode, which forms uniform coating layer to prevent direct contact between electrolyte and LNMO particle as well as modifying high quality cathode electrolyte interphase, improved cell performace.

• 한국분말재료학회지
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• 제31권4호
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• pp.318-323
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• 2024

Cemented carbide for cutting tools, which is composed of carbide as a hard phase and metallic component as a metallic phase, mainly uses cobalt as the metallic phase due to the excellent mechanical properties of cobalt. However, as the demand for machining difficult-to-machine materials such as titanium and carbon fiber-reinforced plastics has recently increased, the development of high-hardness cemented carbide is necessary and the replacement of cobalt metal with a high-hardness alloy is required. In this study, we would like to introduce high-hardness cemented carbide fabricated using nickel-tungsten alloy as the metallic phase. First, nickel-tungsten alloy powder of the composition for formation of intermetallic compound confirmed through thermodynamic calculations was synthesized, and cemented carbide was prepared through the sintering process of tungsten carbide and the synthesized alloy powder. Through evaluating the mechanical properties of high-hardness cemented carbide with the nickel-tungsten alloy binder, the possibility of producing high-hardness cemented carbide by using the alloys with high-hardness was confirmed.

• 공업화학
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• 제32권5호
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• pp.569-573
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• 2021

본 연구에서는 코크스, 바인더 피치 및 함침 피치를 사용하여 고밀도 탄소 블록을 제조하고, 함침 공정 시 피치의 유동성이 탄소 블록의 고밀도화에 미치는 영향을 고찰하였다. 코크스와 바인더 피치의 고압 성형을 통해 그린블록을 제조하고 열처리 공정을 통하여 탄소 블록을 얻었다. 열처리 공정 시 바인더 피치의 휘발에 의해 생성된 기공을 제거하고자 함침 공정을 진행하였다. 함침 공정은 함침 피치를 용융하는 전처리 단계와 피치를 탄소 블록에 함침하는 고압 반응 단계로 나누어 진행하였다. 함침 피치의 용융은 140~200 ℃에서 진행하였으며, 열처리 온도가 증가할수록 함침 피치의 점도가 감소하였다. 함침 피치의 점도 감소는 유동성을 향상시켜 탄소 블록 내부 기공을 효율적으로 함침하여 탄소 블록의 기공률을 83% 감소시켰고 겉보기 밀도를 5% 상승시켰다.

• 한국초전도저온공학회:학술대회논문집
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• 한국초전도저온공학회 2001년도 학술대회 논문집
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• pp.25-28
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• 2001

Bi-2212 HTS tube was fabricated by centrifugal forming process(CFP). As a variation of melt casting process(MCP) or centrifugal casting technique, the centrifugal forming process is a flexible method for manufacturing Bi-2212 bulk tubes and has been optimized to achieve smooth surface and uniform thickness. At this process, the slurry was prepared in the mixing ratio of 10:1 between Bi-2212 powder and binder and initially charged into the rotating mold under the speed of 300~450 rpm Heat-treatment was performed at the temperature ranges of 860 ~ $890^{\circ}C$ in air for partial melting. The HTS tube fabricated by centrifugal forming process at $890^{\circ}C$ under the rotating speed of 450 rpm was highly densified and the plate-like grains with more than 20$\mu$m were well oriented along the rotating axis. The measured Tc and Jc at 10K were around 85K and 3,000A/cm2 respectively.

• 소성∙가공
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• 제11권6호
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• pp.513-518
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• 2002

The equivalent boundary conditions have been applied to the front door panel forming process, in order to demonstrate its reliability and validity. The elongation in the bead forming process is applied to the binder wrap process as the equivalent displacement boundary condition and the restraining force in the drawing process is applied to stamping process as the equivalent force boundary condition. The result calculated with the equivalent boundary conditions shows closer coincidence with the experimental result than simulation with different boundary conditions. The numerical result fully demonstrates that drawbead forming simulation for calculation of equivalent boundary conditions is necessary and effective.

• 전기화학회지
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• 제21권3호
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• pp.47-54
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• 2018

동일 전극 로딩 조건(${\sim}15mg\;cm^{-2}$)에서 면적당 용량($mAh\;cm^{-2}$)을 극대화하기 위해, 고분자 바인더의 함량을 4, 2, 1 wt%로 줄인 $LiNi_{0.5}Co_{0.2}Mn_{0.3}O_2$ 전극을 제조하였다. 바인더 함량이 1 wt%로 낮춘 경우, 압연 후 펀칭 과정에서 전극 코팅층이 부분적으로 박리되는 문제가 발생하여 추가 분석은 진행되지 않았다. 전극 내 바인더 함량을 4 wt%에서 2 wt%로 줄이면, 계면 접착력은 0.4846에서 $0.2627kN\;m^{-1}$로 약 46% 감소하고, 전극 코팅층의 강도도 3.847에서 2.013 MPa로 약 48%가 떨어졌다. 그러나, 두 전극을 리튬 전극과 반쪽 전지로 구성하여 전기화학적 특성을 살펴보면, 초기 방전 용량과 충방전 효율은 유사하였다. 하지만, 단기 수명 평가에서 2 wt% 바인더 전극은 수명 특성이 떨어질 뿐만 아니라, 전지를 분해하는 과정에서 전극 코팅층이 집전체에서 박리되는 현상이 관찰되었다. 반면, 4 wt% 바인더 전극은 높은 전극 로딩조건에서도 전극 코팅층과 집전체 계면이 잘 유지되고 있음이 확인되었다.