• Title/Summary/Keyword: Bending work

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Application of the Taguchi Method to the Analysis of the Numerical Parameters Influencing Springback Characteristics (스프링백 특성에 영향을 미치는 수치변수의 분석을 위한 다구치 실험계획법의 응용)

  • Kim, Hyung-Jong;Jeon, Tae-Bo
    • Journal of Industrial Technology
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    • v.20 no.A
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    • pp.211-218
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    • 2000
  • It is desirable but difficult to predict springback quantitatively and accurately for successful tool and process design in sheet stamping operations. The result of springback analysis by the finite element method (FEM) is sensitively influenced by numerical factors such as blank element size, number of integration points, punch velocity, contact algorithm, etc. In the present work, a parametric study by Taguchi method is performed in order to evaluate the influence of numerical factors on the result of springback analysis quantitatively and to obtain the combination of numerical factors which gives the best approximation to experimental data. Since springback is determined by the residual stress after forming process, it is important to evaluate stress distribution accurately. The oscillation in the time history curve of stress obtained by the dynamic-explicit finite element method says that the stress solution at termination time is in very unstable state. Therefore, a variability study is also carried out in this study in order to assess the stability of implicit springback analysis starting from the stress solution by explicit forming simulation. The U-draw bending process, one of the NUMISHEET '93 benchmark problems, is adopted as an application model because it is most popular one for evaluating the springback characteristic.

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Static deflection and dynamic behavior of higher-order hyperbolic shear deformable compositionally graded beams

  • Bensaid, Ismail;Cheikh, Abdelmadjid;Mangouchi, Ahmed;Kerboua, Bachir
    • Advances in materials Research
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    • v.6 no.1
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    • pp.13-26
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    • 2017
  • In this work we introduce a higher-order hyperbolic shear deformation model for bending and frees vibration analysis of functionally graded beams. In this theory and by making a further supposition, the axial displacement accounts for a refined hyperbolic distribution, and the transverse shear stress satisfies the traction-free boundary conditions on the beam boundary surfaces, so no need of any shear correction factors (SCFs). The material properties are continuously varied through the beam thickness by the power-law distribution of the volume fraction of the constituents. Based on the present refined hyperbolic shear deformation beam model, the governing equations of motion are obtained from the Hamilton's principle. Analytical solutions for simply-supported beams are developed to solve the problem. To verify the precision and validity of the present theory some numerical results are compared with the existing ones in the literature and a good agreement is showed.

Effect of Laser Beam on Structural, Optical, and Electrical Properties of BaTiO3 Nanoparticles during Sol-Gel Preparation

  • Mostafa, Massaud;Ebnalwaled, Khaled;Saied, Hussien A.;Roshdy, Reham
    • Journal of the Korean Ceramic Society
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    • v.55 no.6
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    • pp.581-589
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    • 2018
  • This work concentrated on the effect of different laser beams on the microstructure and dielectric properties of $BaTiO_3$ nanoparticles at different calcinations times during the gelling preparation step. The nanoparticles were prepared by the sol-gel method. A green (1000 mW, 532 nm) and red laser beam (500 mW, 808 nm), were applied vertically at the center of stirring raw materials. The samples were sintered at $1000^{\circ}C$ for 2, 4, and 6 h. X-ray diffraction (XRD) analysis showed that samples prepared under the green laser have the highest purity. The FT-IR spectra showed that the stretching and bending vibrations of TiO bond without any other bonds, which are compatible to the X-ray diffraction (XRD) results. Samples were characterized by transmission electron microscopy (TEM), Scan electron microscopy (SEM), and UV-Visible spectrophotometer. Characterization showed the samples prepared under the green laser to have the highest particle size (~ 50 nm) and transparency for all sintering durations. Laser beam effects on electrical characterization were studied. BT nanoparticles prepared under the green laser show the higher dielectric constant, which was found to increase with sintering temperature.

A Study on the Natural Frequencies of the Sound Emitted by Thin Conical Shell (圓통形셸 의 音響調節 에 관한 實驗的 硏究)

  • 염영하;곽재경;정석주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.6 no.4
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    • pp.353-360
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    • 1982
  • The determination of the natural frequencies and mode shapes for thin conical shell is an important step not only in the investigation of the dynamic response of the composite structures such as missile cone, mose firings, but also in the analysis of the acoustic behavior of bells. A Rayleigh-Ritz procedure was used to determine the natural frequencies for a certain class of mode shapes of a thin conical shell built in on the edge with the smaller radius and free on the other edge. Both bending and extensional energy are included in the analysis. This paper described the experiments on the two natural frequencies which are present in association with two preferential modal directions, as a result of imperfection of the thin conical shell. Experimental work was conducted on two different bronze conical shells. One of these was specially designed to the effects of the adding distributed mass to the end of the conical shell. The other shells were identical in all dimensions except that of the thickness to the end of the conical shell. In this paper, the effect of a adding mass to a conical shell was investigated. Experimental result was that the magnitude of the natural frequency rate and the increase of depth of beat frequency depend upon the location of adding lumped mass on the surface of the conical shell.

Design of Adhesive Joints for Composite Propeller Shafts (복합재료 동력전달축의 접착조인트 설계)

  • 김진국;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.149-153
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    • 2000
  • Substituting composite structures for conventional metallic structures has many advantages because of higher specific stiffness and specific strength of composite materials. In this work, one-piece propeller shafts composed of carbonfepoxy and glass/epoxy composites were designed and manufactured for a rear wheel drive automobile satisfying three design specifications, such as static torque transmission capability, torsional buckling and the fundamental natural bending frequency. Single lap adhesively bonded joint was employed to join the composite shaft and the aluminum yoke. For the optimal adhesive joining of the composite propeller shaft to the aluminum yoke, the torque transmission capability of the adhesively bonded composite shaft was calculated with respect to bonding length and yoke thickness by finite element method and compared with the experimental result. Then an optimal design method was proposed based on the failure model which incorporated the nonlinear mechanical behavior of aluminum yoke and epoxy adhesive. From the experiments and FEM analyses, it was found that the static torque transmission capability of composite propeller shaft was maximum at the critical yoke thickness, and it saturated beyond the critical length. Also, it was found that the one-piece composite propeller shaft had 40% weight saving effect compared with a two-piece steel propeller shaft.

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A Study on the Improvement of Reinforcing Bar Detailing (국내 철근공사 배근상세 개선방안에 관한 연구)

  • Park, U-Yeol;Kim, Baek-Jung;Jung, Hyun-Ok;Yun, Seok-Heon;Cho, Hun-Hee;Kang, Kyung-In
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.1
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    • pp.83-90
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    • 2008
  • The reinforcing steel process is composed of the development of placing drawing, cutting and bending, and the placement and fabrication of the reinforcement, and is participated in by reinforcement detailer, the fabricator and placer. Because the reinforcing steel process-from estimating and rebar detailing, to production, material tracking, billing, and general accounting-is conducted by many participant, reinforcement details based on building code and reinforcing bar detailing standards are essential. The process, however, holds some problems. Building code has been revised recently, and the utilization of placing drawings was proved to be low, and the reinforcement estimating in early stage of the process is below what is required for placement. Therefore, in this study, a survey was conducted to the reinforcement detailer, the fabricator and placer of domestic construction industry. According to the analysis of the survey, the reinforcement details on site was not standardized. The improvement in reinforcing steel detailing standards was sought by analyzing the results of the survey including reinforcement constructability.

FEM Analysis of Smart Skin Structure Specimen (스마트 스킨 구조물 시편의 유한요소 해석)

  • 전지훈;황운봉
    • Composites Research
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    • v.16 no.4
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    • pp.59-65
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    • 2003
  • FEM analysis of the smart skin structure, and application of the sandwich structures investigated. The honeycomb manufactures only provide stillness of thickness direction and transverse shear modulus. Although these are dominant mechanical properties. the other mechanical properties are needed in FEM analysis. Hence, this work shows procedures of obtaining those mechanical properties. Honeycomb material was assumed to be ar, isotropic material and properties are estimated by its dominant honeycomb properties. The other honeycomb properties are then obtained by mechanical properties of Nomex. Buckling test and three point bending test were simulated by ABAQUS. Both the shell and solid element models were used. The results were compared with experimental results and analytical approaches. They showed good agreements. This study shows a guideline of FEM analysis of smart skin structure using commercial a FEM package.

A Dynamic Explicit/Rigid-plastic Finite Element Analysis and its Application to Auto-body Panel Stamping Process (동적 외연적/강소성 유한요소 해석과 차체판넬성형에의 적용)

  • 정동원;양동열
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.5
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    • pp.16-25
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    • 1996
  • In the present work a rigid-plastic finite element formulation using dynamic explicit time integration scheme is proposed for numerical analysis of auto-body panel stamping processes. The rigid-plastic finite element method based on membrane elements has long been employed as a useful numerical technique for the analysis of sheet metal forming because of its time effectiveness. A damping scheme is proposed in order to achieve a stable solution procedure in dynamic sheet forming problems. In order to improve the drawbacks of the conventional membrane elements, BEAM(abbreviated from Bending Energy Augmented Membrane) elements are employed. Rotational damping and spring about the drilling direction are introduced to prevent a zero energy mode. The lumping scheme is employed for the diagonal mass matrix and linearizing dynamic formulation. A contact scheme is developed by combining the skew boundary condition and the direct trial-and-error method. Computations are carried out for analysis of complicated auto-body panel stamping processes such as forming of an oilpan, a fuel tank and a front fender. The numerical results of explicit analysis are compared with the implicit results with good agreements and it is shown that the explicit scheme requires much shorter computational time, especially when the problem becomes more complicated. It is thus shown that the proposed dynamic explicit rigid-plastic finite element method enables an effective computation for complicated autobody panel stamping processes.

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Forced Vibration and Loads Analysis of Large-scale Wind Turbine Blades Considering Blade Bending and Torsion Coupling (굽힘 및 비틀림 연성 효과를 고려한 대형 풍력 터빈 블레이드의 강제 진동 및 하중 해석)

  • Kim, Kyung-Taek;Park, Jong-Po;Lee, Chong-Won
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.256-263
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    • 2008
  • The assumed modes method is developed to derive a set of linear differential equations describing the motion of a flexible wind turbine blade and to propose an approach to investigate the forced responses result from various wind excitations. In this work, we have adopted Euler beam theory and considered that the root of the blade is clamped at the rigid hub. And the aerodynamic parameters and forces are determined based on Blade Element Momentum (BEM) theory and quasi-steady airfoil aerodynamics. Numerical calculations show that this method gives good results and it can be used fur modeling and the forced vibration analysis including the coupling effect of wind-turbine blades, as well as turbo-machinery blades, aircraft propellers or helicopter rotor blades which may be considered as straight non-uniform beams with built-in pre-twist.

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Fabrication of Nb SQUID on an Ultra-sensitive Cantilever (Nb SQUID가 탑재된 초고감도 캔티레버 제작)

  • Kim, Yun-Won;Lee, Soon-Gul;Choi, Jae-Hyuk
    • Progress in Superconductivity
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    • v.11 no.1
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    • pp.36-41
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    • 2009
  • Superconducting quantum phenomena are getting attention from the field of metrology area. Following its first successful application of Josephson effect to voltage standard, piconewton force standard was suggested as a candidate for the next application of superconducting quantum effects in metrology. It is predicted that a micron-sized superconducting Nb ring in a strong magnetic field gradient generates a quantized force of the order of sub-piconewtons. In this work, we studied the design and fabrication of Nb superconducting quantum interference device (SQUID) on an ultra-thin silicon cantilever. The Nb SQUID and electrodes were structured on a silicon-on-insulator (SOI) wafer by dc magnetron sputtering and lift-off lithography. Using the resulting SOI wafer, we fabricated V-shaped and parallel-beam cantilevers, each with a $30-{\mu}m$-wide paddle; the length, width, and thickness of each cantilever arm were typically $440{\mu}m,\;4.5{\mu}m$, and $0.34{\mu}m$, respectively. However, the cantilevers underwent bending, a technical difficulty commonly encountered during the fabrication of electrical circuits on ultra-soft mechanical substrates. In order to circumvent this difficulty, we controlled the Ar pressure during Nb sputtering to minimize the intrinsic stress in the Nb film and studied the effect of residual stress on the resultant device.

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