• 한국압력기기공학회 논문집
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• 제18권2호
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• pp.77-86
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• 2022

This study investigates the effect of the diameter and thickness on crack initiation location and orientation of 90° elbows under in-plane mode displacement-controlled cyclic bending loads. Finite element (FE) analysis of cyclic failure test is conducted for elbow specimens under in-plane mode displacement-controlled cyclic bending to identify the parameters affecting crack location and orientation. Furthermore, parametric FE analysis of the pipe elbows with various pipe nominal sizes and Schedules is performed, and the crack location and orientation from the results of FE analysis are determined. It is found that the crack location and orientation in the pipe elbows are determined mianly by the radius to thickness ratio of pipe elbows (R_m/t). It is also found that the presence of internal pressure slightly increases the value of R_m/t at which the failure mode changes.

• 한국산학기술학회논문지
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• 제14권8호
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• pp.3638-3643
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• 2013

현재 공사현장에서 사람이 직접 기계로 철근 굽힘 가공을 하고 있다. 하지만 사람이 직접 기계로 가공하기 때문에 정밀성이 떨어지고 시간이 많이 소요된다. 이를 공장가공방식으로 자동화하여 정밀성과 가공성을 높이기 위해서는 스프링 백 현상을 분석해야한다. 이 현상은 굽힘 공정 이 후 하중제거에 따른 재료의 복원 능력이 발생하여 원래의 요구하는 형상에서 벗어나게 하며 이는 굽힘 각도, 굽힘 반경, 철근의 직경에 영향을 받는다. 우리는 굽힘 각, 굽힘 반경, 철근의 직경을 스프링 백 현상에 영향을 미치는 인자로 정하고 FEM을 통해 각 인자들이 철근 굽힘 가공에 미치는 영향에 대한 경향성을 분석하였다. 그 결과 굽힘 각도 $10^{\circ}$씩 증가함에 따라 약 $0.1^{\circ}$씩 스프링 백 현상이 커졌으며 철근 직경은 ${\varphi}$ 10mm에서 ${\varphi}$ 16mm로 증가함에 따라 약 $0.6^{\circ}$ 증가하였다. 반면 굽힘 반경은 30mm에서 40mm로 증가함에 따라 스프링 백 각도가 약 $0.2^{\circ}$ 줄어드는 현상을 확인할 수 있었다.

• 한국융합학회논문지
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• 제13권3호
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• pp.197-202
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• 2022

CZTS 태양전지는 Cu, Zn, Sn, Se, S으로 구성된 흡수층을 사용하는 박막 태양전지로, In, Ga이 사용되는 CIGS 태양전지보다 저렴하며 Pb, Cd이 사용된 페로브스카이트, CdTe 태양전지보다 친환경적이다. 본 연구에서 우리는 유연기판인 Mo foil 위에 제작된 유연 CZTS 태양전지를 지정된 곡률만큼 휘게 하는 bending test를 진행하였다. 태양전지에 압축응력이 가해지는 inner benidng과 인장응력이 가해지는 outer bending의 방향에서 실험은 진행되었으며, 50 mmR의 곡률 반경으로 진행된 1,000 회의 굽힘 횟수 동안 태양전지의 효율은 최고 12.7%까지 감소하였으며, 두 방향 모두에서 효율 감소의 가장 큰 원인은 병렬저항의 큰 감소로 나타났다.

• 한국정밀공학회지
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• 제18권8호
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• pp.182-192
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• 2001

During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

• 한국공작기계학회논문집
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• 제16권1호
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• pp.1-8
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• 2007

The present study examined the mechanical properties of the friction welding zone of solid and hollow shafts made with SM20C according to the depth of the notch. Friction welding was conducted at welding conditions of 2,000 rpm, friction pressure of 60MPa, friction time of 1.4 seconds, upset pressure of 100MPa, and upset time of 2.0 seconds. In the tensile strength test, the tensile strength decreased as the depth of the notch increased. Tensile strength was moderately high when the depth of the notch was 2mm. The tensile strength of the welding zone increased as the friction revolution radius increased, because the latter led to the generation of adequate friction heat. According to the hardness test, hardness likewise increased as e friction revolution radius increased. In the bending test, the bend strength of the solid shaft decreased when the depth of the notch was 0-2mm but increased when the latter was 3-5mm. With regard to the hollow shaft, the bend strength drastically decreased when the depth of the notch was 3-4mm. Upon examination it was found that the microstructure became finer when the friction revolution radius increased.

• 소성∙가공
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• 제17권1호
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• pp.52-58
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• 2008

Tube hydroforming process is generally consisted with pre-bending, preforming and hydroforming processes. Among forming defects which may occur in tube hydroforming such as buckling, wrinkling and bursting, the wrinkling and bursting by local instability under excessive tensile stress mode were mainly caused by thinning phenomenon in the manufacturing process. Thus the accurate prediction and suitable evaluation of the thinning phenomenon play an important role in designing and producing the successfully hydroformed parts without any failures. In this work, the formability on hydroformed part for automobile, i.e. engine cradle, was evaluated using finite element analysis. The initial tube radius, loading path with axial feeding force and internal pressure, and preformed configuration after preforming process were considered as the dominant process parameters in total tube hydroforming process. The effects on these process parameters could be confirmed through the numerical experiments with respect to several kinds of finite element simulation conditions. The degree of enhancement on formability with each process parameters such as initial tube radius, loading path and preform configuration were also compared. Therefore, it is noted that the evaluation approach of the formability on hydroformed parts for lots of industrial fields proposed in this study will provide one of feasible methods to satisfy the increasing practical demands for the improvement of the formability in tube hydroforming processes.

• 한국표면공학회지
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• 제49권3호
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• pp.252-259
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• 2016

In order to form an aluminum-doped zinc oxide (AZO) transparent electrode film on a polyethylene terephthalate (PET) substrate used for a flexible display substrate, the AZO transparent electrode was produced at low temperature without substrate heating. Even though the produced electrode showed characteristic optical transmittance of 90 % (at 550 nm) and sheet resistance within $100{\Omega}/sq$, cracks occurred 10 minutes after loading applied 2 mm radius of curvature, and the sheet resistance increased linearly. An insertion layer of ZrCu was formed between the AZO film and the PET substrate to suppress the generation of cracks on the AZO film. It was verified that the crack was not generated 30 minutes after the loading of 2 mm radius of curvature, and no increase in sheet resistance was recorded. There was also not cracks in the dynamic bending test of 4 mm radius, but surface resistance was slightly increased. As a result, the ZrCu insertion film improved the interfacial adhesion between the substrate and AZO film layer without increasing sheet resistance and decreasing transmittance.

• Bulletin of the Korean Chemical Society
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• 제35권5호
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• pp.1469-1478
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• 2014

Use of acetonitrile in electrolytes promotes better operation of supercapacitors. Recent efforts show that electrolytes containing acetonitrile can also function in a wide range of operating temperatures. Therefore, this paper addresses the dielectric relaxation processes, structure and dynamic properties of the bulk acetonitrile at various temperatures. Systems of acetonitrile were modeled using canonical ensemble and simulated by employing Molecular Dynamics method. Results show that interactions among the molecules were correlated within a cut-off radius while parallel and anti-parallel arrangements are observed beyond this radius at relatively high and low temperatures respectively. Furthermore, effects of C-C-N and C-H bending modes were greatly appreciated on the power spectral density of time rate change of dipole-dipole correlations whereas frequency shifts were observed on all modes at the lowest temperature under consideration. Linear variations with temperature were depicted for reorientation times and self-diffusion coefficients. Shear viscosity was also computed with a good accuracy within a certain range of the temperature as well.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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• pp.280-285
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• 2001

A good drawability of material itself is required. To improve the formability in deep drawing process. Besides that bending resistance should be reduced by increasing die round appropriately, drawing load should be minimized by improving the lubricant condition between die and material, and breaking load should be increased by selecting a pertinent punch round and by augmenting the friction resistance in Punch. In this study, a multi-stage deep drawing process is analyzed using ABAQUS, the effects of formability factors. Such as die shoulder radius, punch-die clearance and friction coefficient are investigated.

• 한국소음진동공학회논문집
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• 제15권10호
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• pp.1186-1194
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• 2005

In this paper, we have systematically formulated the equations concerned to the in-plane and out-of-plane motions and deformations of a thick circular beam by using the kinetic and strain energies in order to analyse natural frequencies of a thick ring. The effects of variation of radius of curvature across the cross-section and also the effects of bending shear, extension and twist are considered. The equations of motion for natural vibration analysis of a ring are obtained utilizing the cyclic symmetry of vibration modes of the ring. The frequencies calculated using thick ring model and thin ring model are compared and discussed with the ones obtained from finite element analysis using the method of cyclic symmetry with 20-node hexahedral solid elements for rings with the different ratio of radial thickness to mean radius.