• Title/Summary/Keyword: Bending fixture

Search Result 27, Processing Time 0.026 seconds

Bending Fatigue Strength of Carburized and Induction Hardened Gears (침탄 및 고주파 열처리한 치차의 굽힘피로강도 평가)

  • Kim, W.D.;Choi, B.I.;Han, S.W.;Kim, J.H.
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.2 no.6
    • /
    • pp.1-8
    • /
    • 1994
  • To enhance the strength of gears for transmission, Generally caburizing heat treatment is applied. But there are some problems in this technology the distortion of gears during heat treatment process, and the discontinuity of manufacturing process. For these reasons, the high frequency induction hardening process is widely used. This method is one of the surface hardening process to improve the wear resistance and fatigue life of the machine components. In this study, to compare the bending fatigue strength of caburized gear with that of induction hardened gear, bending fatigue testing of gears with two different cases was performed by using an electrohydraulic servo-controlled fatigue testing machine and double tooth bending fatigue test fixture. Fatigue life distributions at constant stress levels were established directly from fatigue data. For gear design, the fatigue strength distribution at specified life is more important. This distribution is obtained by statical transformation from fatigue life distribution. Reliability of bending fatigue strength was estimated by P-S-N curves and Weibull distribution.

  • PDF

Study on the Effects of the Mounting Direction of Vertically-launched Missiles in Vibration Tests (수직발사 유도탄의 진동시험에서 유도탄 장착방향의 영향에 대한 연구)

  • Lee, Hojun;Kim, Ki-Eun
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.23 no.3
    • /
    • pp.218-225
    • /
    • 2013
  • Vertically-launched missiles are supported as erected vertically in the vertical launching system of warship, and they should be mounted in the same way when vibration-tested. However, mounting missiles vertically makes a fixture, which is a supporting structure, bulky and heavy so requiring a high-performance exciter. Mounting missiles as laid down horizontally in a vibration test is economical regarding fixture manufacturing and exciter performance, but it makes test results incorrect because the different mounting direction has effects on the test results. A bending moment due to missiles' weight happens to missiles, and resilient mounts, which support missiles in the vertical launch system, deflect differently from the real situation because of the static deflection of these mounts due to missiles' weight. If the resilient mounts supporting missiles have nonlinear force-deflection characteristics, vibration test results become more different from the true results. This paper proposes to support missiles with an additional resilient mount such as a bunge code in order to solve those problems coming from mounting vertically-launched missiles as laid down horizontally in vibration tests. The proposed approach enables to obtain the same test results as in their actual mounting condition even though vertically-launched missiles are mounted in a different direction.

FINITE ELEMENT STRESS ANALYSIS OF IMPLANT PROSTHESIS ACCORDING TO PLATFORM WIDTH OF FIXTURE (임플란트 고정체의 platform의 크기에 따른 유한요소법적 응력분석)

  • Chung Kyung-Min;Chung Chae-Heon;Jeong Seung-Mi
    • The Journal of Korean Academy of Prosthodontics
    • /
    • v.41 no.5
    • /
    • pp.674-688
    • /
    • 2003
  • Statement of Problem : With increasing demand of the implant-supported prosthesis, it is advantageous to use the different platform width of the fixture according to bone quantity and quality of the patients. Purpose : The purpose of this study was to assess the loading distributing characteristics of two implant designs according to each platform width of fixture, under vertical and inclined loading using finite element analysis. Material and method : The two kinds of finite element models were designed according to each platform width of future (4.1mm restorative component x 11.5mm length, 5.0mm wide-diameter restorative component x 11.5mm length). The crown for mandibular first molar was made using UCLA abutment. Each three-dimensional finite element model was created with the physical properties of the implant and surrounding bone. This study simulated loads of 200N at the central fossa in a vertical direction, 200N at the outside point of the central fossa with resin filling into screw hole in a vertical direction and 200N at the buccal cusp in a 300 transverse direction individually Von Mises stresses were recorded and compared in the supporting bone, fixture, and abutment screw. Results : The stresses were concentrated mainly at the cortex in both vertical and oblique load ing but the stresses in the cancellous bone were low in both vertical and oblique loading. Bending moments resulting from non-axial loading of dental implants caused stress concentrations on cortical bone. The magnitude of the stress was greater with the oblique loading. Increasing the platform width of the implant fixture decreased the stress in the supporting bone, future and abutment screw. Increased the platform width of fixture decreased the stress in the crown and platform. Conclusion : Conclusively, this investigation provides evidence that the platform width of the implant fixture directly affects periimplant stress. By increasing the platform width of the implant fixture, it showed tendency to decreased the supporting bone, future and screw. But, further clinical studies are necessary to determine the ideal protocol for the successful placement of wide platform implants.

THREE-DIMENSIONAL FINITE ELEMENT ANALYSIS OF THE EFFECT OF CORTICAL ENGAGEMENT ON IMPLANT LOAD TRANSFER IN POSTERIOR MANDIBLE (하악구치부 피질골 engagement가 임플란트 하중전달에 미치는 영향에 관한 3차원 유한요소법적 응력분석)

  • Jeong, Chang-Mo
    • The Journal of Korean Academy of Prosthodontics
    • /
    • v.37 no.5
    • /
    • pp.607-619
    • /
    • 1999
  • Cortical support is an important factor, as the engagement of the fixture in strong compact bone offers an increased load-carrying capacity and initial stability. Because of the poor bone quality in the posterior mandible and other anatomic considerations, it has been suggested that implant fixtures be placed in these locations with apical engagement of the lingual cortical plate for so-called bicortication. The purpose of this investigation was to determine the effect of cortical engagements and in addition polyoxymethylene(POM) intramobile connector(IMC) of IMZ implant on implant load transfer in edentulous posterior segment of mandible, using three-dimensional (3D) finite element analysis models composed of cortical and trabecular bone involving single implant. Variables such as (1) the crestal peri-implant defect, (2) the apical engagement of lingual cortical plate, (3) the occlusal contact position (a vertical load at central fossa or buccal cusp tip), and (4) POM IMC were investigated. Stress patterns were compared and interfacial stresses along the bone-implant interface were monitored specially. Within the scope of this study, the following observations were made. 1) Offset load and angulation of fixture led to increase the local interfacial stresses. 2) Stresses were concentrated toward the cortical bones, but the crestal peri-implant defect increased the interfacial stresses in trabecular bone. 3) For the model with bicortication, it was noticed that the crestal cortical bone provided more resistance to the bending moment and the lingual cortical plate provided more support for the vertical load. But Angulation problem of the fixture from the lingual cortical engagement caused the local interfacial stress concentrations. 4) It was not clear that POM IMC had the effect on stress distribution under the present experimental conditions, especially for the cases of crestal peri-implant defect.

  • PDF

Roll Forming Analysis for All-in-one Cable Tray (일체형 케이블 트레이의 롤포밍 성형해석에 관한 연구)

  • Han, Myung-Chul;Sung, Chang-Min;Kim, Jung-Kwan;Gwon, Yu-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.17 no.4
    • /
    • pp.143-149
    • /
    • 2018
  • A cable tray is a fixture to support and protect electrical and communication cables. In this study, a roll-forming analysis is conducted to produce an all-in-one cable tray. The number of process stands is calculated using an empirical formula. By applying bending methods to the design of the roll flower pattern, the final process stands and forming angles are determined. The shape and stress variations in the cable tray are modeled and observed by roll forming analysis using LS-DYNA Software. The width of the side rail and the maximum stress on all stands does not exceed the reference values. The forming machine and rolls are manufactured based on the results of the roll forming analysis. In addition, all-in-one cable trays satisfy the National Electrical Manufacturers Association standards when they are manufactured according to this design.

A SMA-based actuation system for a fish robot

  • Le, Chan Hoang;Nguyen, Quang Sang;Park, Hoon Cheol
    • Smart Structures and Systems
    • /
    • v.10 no.6
    • /
    • pp.501-515
    • /
    • 2012
  • We design and test a shape memory alloy (SMA)-based actuation system that can be used to propel a fish robot. The actuator in the system is composed of a 0.1 mm diameter SMA wire, a 0.5 mm-thick glass/epoxy composite strip, and a fixture frame. The SMA wire is installed in a pre-bent composite strip that provides initial tension to the SMA wire. The actuator can produce a blocking force of about 200 gram force (gf) and displacement of 3.5 mm at the center of the glass/epoxy strip for an 8 V application. The bending motion of the actuator is converted into the tail-beat motion of a fish robot through a linkage system. The fish robot is evaluated by measuring the tail-beat angle, swimming speed, and thrust produced by the tail-beat motion. The tail-beat angle is about $20^{\circ}$, the maximum swimming speed is about 1.6 cm/s, and the measured average thrust is about 0.4 gf when the fish robot is operated at 0.9 Hz.

Effect of core shape on debonding failure of composite sandwich panels with foam-filled corrugated core

  • Malekinejadbahabadi, Hossein;Farrokhabadi, Amin;Rahimi, Gholam H;Nazerigivi, Amin
    • Steel and Composite Structures
    • /
    • v.45 no.3
    • /
    • pp.467-482
    • /
    • 2022
  • One of the major failure modes in composite sandwich structures is the separation between skins and core. In this study, the effect of employing foam filled composite corrugated core on the skin/core debonding (resistance to separation between skin and core) is investigated both experimentally and numerically. To this aim, triangular corrugated core specimens are manufactured and compared with reference specimens only made of PVC foam core in terms of skin/core debonding under bending loading. The corrugated composite laminates are fabricated using the hand layup method. Also, the Vacuumed Infusion Process (VIP) is employed to join the skins to the core with greater quality. Utilizing an End Notched Shear (ENS) fixture, three point bending tests are performed on the manufactured sandwich composite panels. The results reveal that the resistance to separation capacity and flexural stiffness of sandwich composite has been increased about 170% and 76%, respectively by using a triangular corrugated core. The Cohesive Zone Model (CZM) with appropriate cohesive law in ABAQUS finite element software is used to model the progressive face/core interfaces debonding the difference between experimental and numerical results in predicting the maximum born load before the skin/core separation is about 6 % in simple core specimens and 3% in triangular corrugated core specimens.

Evaluation of Tensile Properties Using Filament Wound Ring Specimens (필라멘트 와인딩된 링시편을 이용한 인장특성 평가)

  • 윤성호;김천곤;조원만
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.19 no.6
    • /
    • pp.1479-1489
    • /
    • 1995
  • In this study, tensile strength and modulus were evaluated for a filament wound ring specimen by split disk test and compared with the theoretical values obtained by the rule of mixtures. The circumferentially wound ring specimens were prepared from 4 types of material systems. The results showed that the measured strengths of the composite systems were considerably lower than the theoretical values due to the local bending stresses around the split disk edges. for the measurement of elastic moduli of the filament wound ring specimens, the effect of friction on the strain of the ring must be taken into account. But the effect of friction between the split disk fixture and the ring specimen can be eliminated by averaging the moduli for loading and unloading state with maintaining the same crosshead rates. The measured elastic moduli of ring specimens showed very good agreement with the theoretical values.

Three dimensional finite element analysis of the fully bone anchored bridge and implant-supported overdenture in edentulous mandible (무치하악에서 임플랜트를 이용한 고정성 및 가철성 보철물의 삼차원 유한요소 분석)

  • Lim, Heon-Song;Cho, In-Ho;Lim, Ju-Hwan
    • Journal of Dental Rehabilitation and Applied Science
    • /
    • v.18 no.4
    • /
    • pp.251-276
    • /
    • 2002
  • The purpose of this study was to compare and analyze the stress distribution and displacement of the fully bone anchored bridge and implant-supported overdenture in edentulous mandible on certain conditions such as number of implants, different design of superstructure. Three dimensional analysis was used and nine kinds of models designed for this study. FEM models were created using commercial software[$Rhinoceros^{(R)}$ (Ver. 1.0 Robert McNeel & Associates, USA)], and analyze using commercial software [Cosmos/$Works^{TM}$(Ver. 4.0 Structural Research & Analysis Corp., US A)]. A vertical load and $45^{\circ}$ oblique load of 17kgf were applied at the left 1st. molar. The results were as follows : (1) In the group of OVD, the displacement was reduced as increasing the number of fixture under vertical loading but there was no specific difference in Von Mises stress. Under oblique loading, the displacement was same at the vertical loading but Von Mises stress was reduced in order of OVD-3, OVD-4, OVD-2. But, bending moment reduced according to increasing the number of fixture. (2) In the group of FBAB, under vertical and oblique loading, the magnitude of Von Mises stress and displacement reduced according to increasing the number of fixtures. FBAB-4 and FBAB-5 showed similar score and distribution, but FBAB-6 showed lower value relatively. (3) In cantilever design, the maximum displacement reduced under vertical loading but increased under oblique loading. However, von mises stresses on fixtures increased under vertical and oblique loading. (4) In comparing OVD-group with FBAB-group, FBAB showed low magnitude of displacement in respect of oblique loading. However OVD-group was more stable in respect of stress distribution.

A COMPARATIVE STUDY OF THE 1-PIECE AND 2-PIECE CONICAL ABUTMENT JOINT: THE STRENGTH AND THE FATIGUE RESISTANCE

  • Kwon, Taek-Ka;Yang, Jae-Ho;Kim, Sung-Hun;Han, Jung-Suk;Lee, Jai-Bong
    • The Journal of Korean Academy of Prosthodontics
    • /
    • v.45 no.6
    • /
    • pp.780-786
    • /
    • 2007
  • Statement of problem. The performance and maintenance of implant-supported prostheses are primarily dependent upon load transmission both at the bone-to-implant interface and within the implant-abutment-prosthesis complex. The design of the interface between components has been shown to have a profound influence on the stability of screw joints. Purpose. The Purpose of this study was to compare the strength and the fatigue resistance of 1-piece and 2-piece abutment connected to oral implant, utilizing an internal conical interface. Material and methods. Twenty $Implatium^{(R)}$ tapered implants were embedded to the top of the fixture in acrylic resin blocks. Ten $Combi^{(R)}$(1-piece) and $Dual^{(R)}$(2-piece) abutments of the same dimension were assembled to the implant, respectively. The assembled units were mounted in a testing machine. A load was applied perpendicular to the long axis of the assemblies and the loading points was at the distance of 7mm from the block surface. Half of 1-piece and 2-piece abutment-implant units were tested for the evaluation of the bending strength, and the others were cyclically loaded for the evaluation of the fatigue resistance until plastic deformation occurred. Nonparametric statistical analysis was performed for the results. Results. Mean plastic and maximum bending moment were $1,900{\pm}18Nmm,\;3,609{\pm}106Nmm$ for the 1-piece abutment, and $1,250{\pm}31Nmm,\;2,688{\pm}166Nmm$ for the 2-piece abutment, respectively. Mean cycles and standard deviation when implant-abutment joint showed a first plastic deformation were $238,610{\pm}44,891$. cycles for the 1-piece abutment and $9,476{\pm}3,541$ cycles for the 2-piece abutment. A 1-piece abutment showed significantly higher value than a 2-piece abutment in the first plastic bending moment (p<.05), maximum bending moment (p<.05) and fatigue strength (p<.05). Conclusion. Both 1-piece and 2-piece conical abutment had high strength and fatigue resistance and this suggests long-term durability without mechanical complication. However, the 1-piece conical abutment was more stable than the 2-piece conical abutment in the strength and the fatigue resistance.