• Title/Summary/Keyword: Bending

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Prediction of Bending Angle of Bellows and Stability Analysis of Pipeline Using the Prediction (벨로우즈형 신축관이음의 휨각도 예측 및 이를 이용한 배관계의 안정성 해석)

  • Son, In-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.5
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    • pp.827-833
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    • 2022
  • In this study, the prediction of the bending angle for the 350 A bellows-type expansion joints and the structural stability according to the load were determined. The stability of the 2km piping system was predicted by applying the allowable bending angle of the expansion pipe joint obtained from the analysis. The maximum bending angle was calculated through bending analysis of the bellows-type expansion joints, and the maximum bending angle by numerical calculation was about 1.8°, and the maximum bending angle of the bellows obtained by comparing the allowable strength of the material was about 0. 22°. This angle was very stable compared to the allowable bending angle (3°) of the expansion pipe joint regulation. By applying the maximum bending angle, the allowable maximum deflection of the 2 km pipe was about 3.8 m. When the seismic load was considered using regression analysis, the maximum deflection of the 2km pipe was about 142.3mm, and it was confirmed that the bellows-type expansion joints and the deflection were stable compared to the allowable maximum deflection of the pipe system. These research results are expected to present design and analysis guidelines for the construction of piping and the development of bellows systems, and to be used as basic data for systematic research.

Applicability of the induction bending process to the P91 pipe of the PGSFR

  • Kim, Nak Hyun;Kim, Jong Bum;Kim, Sung Kyun
    • Nuclear Engineering and Technology
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    • v.53 no.5
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    • pp.1580-1586
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    • 2021
  • The application of induction bending processes to industrial pipe production is increasing. The induction bending process has the effect of reducing the number of inspections and preventing leaks by reducing the weld of the pipe. For these reasons, efforts have been made to apply an induction bending process to the pipe of the PGSFR under development in Korea and this is the first attempt in the SFR design. Since the PGSFR pipe has a relatively large diameter-to-thickness ratio, it is difficult to fabricate an induction bending pipe that meets the requirements. In addition, the material properties may change because the pipe heats to a very high temperature during the induction bending process. In this study, P91 pipes were fabricated by induction bending, and the results from analyzing the induction bending process' applicability to the P91 pipe of the PGSFR are examined. The various dimensional measurements of the pipes fabricated by the induction bending process were surveyed to determine whether the requirements of the ASME Code were met. The minimum thickness, ovality, and wall buckling measured in the fabricated pipe met all the requirements. Tensile, impact, and hardness tests at various locations of the fabricated pipe also satisfied the requirements.

Validation of applicability of induction bending process to P91 piping of prototype Gen-IV sodium-cooled fast reactor (PGSFR)

  • Tae-Won Na;Nak-Hyun Kim;Chang-Gyu Park;Jong-Bum Kim;Il-Kwon Oh
    • Nuclear Engineering and Technology
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    • v.55 no.10
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    • pp.3571-3580
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    • 2023
  • The application of the induction bending process to pipe systems in various industrial fields is increasing. Recently, efforts have also been made to apply this bending process to nuclear power plants because it can innovatively reduce welded parts of the curved pipes, such as elbows. However, there have been no cases of the application of induction bending to the piping of nuclear power plants. In this study, the applicability of the P91 induction bending piping for the sodium-cooled fast reactor PGSFR was validated through high temperature low cycle fatigue tests and creep tests using P91 induction bending pipe specimens. The tests confirmed that the materials sufficiently satisfied the fatigue life and the creep rupture life requirements for P91 steel at 550 ℃ in the ASME B&PV Code, Sec. III, Div. 5. The results show that the effects of heating and bending by the induction bending process on the material properties were not significant and the induction bending process could be applicable to piping system of PGSFR well.

A Study on Shape Fixability of Press Formed Parts (판재 프레스 성형 제품의 형상동결성 연구)

  • 한수식;박기철;남재복
    • Transactions of Materials Processing
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    • v.8 no.1
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    • pp.38-46
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    • 1999
  • This paper deals with the shape fixability of press formed parts through the use of a V-bending process and a U-bending one. The influence of material properties on the shape fixability in forming processes was investigated. A V-bending process had on optimum ben radius for each combination of parameters which caused maximum shape fixability. In the U-bending process the blank holder force could control the degree of shape fixability. A ha호 blank holding force resulted in a uniform strain distribution and increased shape fixability.

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Development of a Pure Bending Test Machine and Bending Collapse Characteristics of Rectangular Tubes (순수굽힘 시험기개발 및 사각관부재의 굽힘붕괴특성 연구)

  • 강신유;장인배;김헌영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.1
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    • pp.222-233
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    • 1998
  • A 4-point pure bending res machine is developed the evaluate the pure vending moment-rotation properties of the thin-walled tubes without imposing shear and tensile forces. The moment-rotation properties of the thin-walled tubes are measured up to and beyond collapse with the pure bending test machine. The test results are compared with those of finite element analyses and existing analytical solution.

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A Study on the Extru-Bending Process of the Angle Product with non-Symmetric "ㄱ" Section (비대칭 "ㄱ" 단면 앵글제품의 압출굽힘 가공에 관한 연구)

  • 이경국;진인태
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.277-280
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    • 2003
  • It was investigated that the "ㄱ" type angle product could be bended with a curvature during extrusion by extru-bending process. The bending process for the "ㄱ" type angle product can be developed by the hot metal extru-bending machine with the two punches moving in the different velocity. Because of non-symmetry of product, it is important to design the ruled surface contour of dies cavity for the welding and bending with two billets. So it is designed that the multi-hole container has two non-symmetric holes and non-symmetric contour of dies entrance. The results of the experiment show that "ㄱ" type angle product can be bended by the extrusion process and that the curvature of the product can be controlled by the velocity of punch and that the defects such as the distortion of section and the thickness change of the product and the folding and wrinkling of the product did not happen after the bending processing by the extrusion bending machine.

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Experimental Study on The Bending Collapse Characteristics of Aluminum Rectangular Tubes (알루미늄 사각관의 굽힘붕괴특성에 관한 실험적 고찰)

  • Kim, Chang-Soo;Chung, Tae-Eun;Kang, Shin-You
    • Transactions of Materials Processing
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    • v.7 no.1
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    • pp.49-58
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    • 1998
  • In this paper the bending collapse characteristics of 6XXX series aluminum rectangular tubes were studied with a pure bending collapse test rig which could apply the pure bending moment without imposing additional shear and tensile forces. Under the pure bending moment, there occured three kinds of bending collapse modes-local buckling delayed buckling and tensile failure-depending on the a, b, t (depth width thickness) and material properties. Experimental results are compared with the results of finite element method and other methods.

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Manufacturing Technique on the U Type Draw-Bending of Inner Groove Tube (Inner groove tube의 U형 Draw-Bending 가공기술에 관한 연구)

  • Kang, H.S.;Kim, D.S.;Hur, S.;Hong, S.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.148-151
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    • 2003
  • The purpose of this study is to investigate the manufacturing technique on the U type Draw-Bending of inner groove tube. The U type tube requires the quality of product that satisfy sufficient conditions for a heat exchanger. The mandrel components act the important roles that prevent wrinkles and keep the shape of cross section of bended tube at bending process. We performed the FEM simulation using LS-DYNA software and the bending test of inner groove tube and then, compared bending simulation with bending test results about mandrel ball diameter, mandrel position and optimal clearance between mandrel and tube.

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A Study on the Design and Development of Three Dimensional Bending Machine (3차원 Bending Machine 설계 및 개발에 관한 연구)

  • 이춘만;임상헌;김현진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1448-1451
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    • 2004
  • This study is concerned about the design and development of three dimensional bending machine. The purpose of this study is design and development of three-dimensional bending machine by analysis of bending process and structural analysis simulation. The analysis is carried out by FEM simulation using DEFORM and CATIA V5 software. Based on this study, the three dimensional bending machine was developed. In order to evaluate a performance and reliability of the developed three dimensional bending machine, we used laser interferometer and three axial measuring system.

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An Experimental Study on the Bending Process of Stainless Steel Sheets (스테인리스 판재의 굽힘공정에 관한 실험적 연구)

  • Kim, Ho-Yoon;Hwang, Bum-Cheal;Bae, Won-Byong;Kang, Chung-Gil;Byun, Cheon-Deock
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.82-86
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    • 1999
  • An experimental study has been carried out to reduce bending load, surface roughness and springback in bending process of stainless steel sheets. A U-bending test has been performed to investigate appropriate process parameters for getting better surfaces and accurate dimensions of stainless steel products. In the test, selected process parameters are die material, lubricant, and die clearance. Die materials used in the test are STD11(HRC60), STD11(TiCN), and AMPCO. From the test results, we can suggest that AMPCO dies are most suitable for reducing bending load and surface roughness of stainless steel sheets. And STD11 dies are favorable for avoiding spring-back in the stainless steel sheet-bending.

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