• Title/Summary/Keyword: Bellows

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Design of Automobile Exhaust System using a Top-Down Approach Design Methodology (상하향식 설계법을 이용한 자동차 배기시스템의 설계)

  • 고병갑;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.6
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    • pp.13-27
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    • 1997
  • In the modern design technology, a component should be designed to fit into the overall system performance. A design methodology is developed to expedite the mechan- ical design of complex mechanical systems, The relation between the system design and component design is defined by a top-down approach and the results from the system design are utilized in the component design process. As a design example, an automobile exhaust system is selected for the system design and a bellows is chosen for a component design. Design methodology based on the top-down approach consists of five steps; (1) Analysis of service load, (2) Development of a lumped parameter, (3) Completion of the system design, (4) Selection of the component topology, (5) Completion of the component design, A method using a equivalent matrix is developed in order to determine unknown external forces in linear structural analyses. The bellows is also analyzed by the finite element method using a conical frustum shell element. Various experiments are performed to verify the developed theories. The top-down desi- gn approach is demonstrated by a design case using structural and shape optimization technology. Since the method is relatively simple and easy compared to other methods, it can be applied to the general design where system and component designs are involves simultaneously.

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Use of Support Vector Machines for Defect Detection of Metal Bellows Welding (금속 벨로우즈 용접의 결점 탐지를 위한 서포터 벡터 머신의 이용)

  • Park, Min-Chul;Byun, Young-Tae;Kim, Dong-Won
    • Journal of the Korea Society of Computer and Information
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    • v.20 no.1
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    • pp.11-20
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    • 2015
  • Typically welded bellows are checked with human eye and microscope, and then go through leakage test of gas. The proposed system alternates these heuristic techniques using support vector machines. Image procedures in the proposed method can cover the irregularity problem induced from human being. To get easy observation through microscope, 3D display system is also exploited. Experimental results from this automatic measurement show the welding detection is done within one tenth of permitted error range.

A Study on Urethane Pad Blanking Process of Bellows Diaphragm for Hydrogen Compressor (수소압축기용 벨로우즈 다이아프램의 우레탄 금형 전단공정 연구)

  • Y. G. Kim;H. J. Park;K. E. Kim;M. P. Hong;G. P. Kang;K. Lee
    • Transactions of Materials Processing
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    • v.33 no.1
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    • pp.5-11
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    • 2024
  • The development of a next-generation hydrogen compressor, a key component in the expansion of hydrogen charging infrastructure, is in progress. In order to improve compression efficiency and durability, it is important to optimize the precision forming and shearing processes of the diaphragm, which is the bellows unit cell, as well as the optimization of diaphragm shape itself. In this study, we aim to show that die and process design technology that can synchronize the inner and outer shearing points of the diaphragm for the precision forming of product can be constructed based on a numerical simulation. First, the damage model that can predict the fracture points will be determined using the shear load and shear zone measurements obtained by performing a blanking test of AISI-633 stainless steel. Next, we will explain the overall procedure based on numerical analysis model how to determine the shearing points according to the deformation pattern of urethane die for various shearing die design.

A Diagnosis and Solution Case of Structural Vibration caused by Pipe (배관에 의한 구조진동 진단 및 대책)

  • Lee, J.H.;Gu, D.S.;Choi, B.K.
    • Journal of Power System Engineering
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    • v.12 no.2
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    • pp.18-22
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    • 2008
  • A few intake stations have vibration problems caused by pipes. The vibration transffered from pipes excites building severely. Therefore, the crack is generated on building wall and people who work at intake station are damaged. In this paper, the vibration is measured and analysis is carried out for pipes at intake station in order to identify the usefulness and effectiveness of the solution proposed for pipe resonance avoidance. According to the result of analysis, the vibration of pipes is reduced by bellows.

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Performance Test and Finite Element Analysis of Air Spring for Automobile (승용차용 에어스프링의 유한요소해석 및 성능시험)

  • Huh, Shin;Woo, Chang-Soo;Han, Houk-Seop;Kim, Wan-Doo;Kim, Seong-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.7 s.262
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    • pp.725-731
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    • 2007
  • An air spring which is a part of the suspension system of automobiles is used to reduce and absorb the vibration and the noise. Main components of the air spring are a cord reinforced rubber bellows, a canister and a piston. The performance of the air spring are depended on configurations of rubber bellows, the angle and elastic modulus of cord. The finite element analysis are executed to predict and evaluate the load capacity and the stiffness. The design variables of air spring are determined to adjust the required specifications of the air spring. Several samples of the air spring are manufactured and experimented. It is shown that the results by finite element analysis are in close agreement with the test results.

A diagnosis and solution case of structural vibration caused by pipe (배관에 의한 구조진동 진단 및 해결 사례)

  • Lee, Jeong-Hwan;Gu, Dong-Sik;Choi, Byeong-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1371-1374
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    • 2007
  • A few intake stations have vibration problems caused by pipes. The vibration transffered from pipes excites building severely. Therefore, the crack is generated on building wall and people who work at intake station are damaged. In this paper, the vibration is measured and analysis is carried out for pipes at intake station in order to identify the usefulness and effectiveness of the solution proposed for pipe resonance avoidance. According to the result of analysis, bellows is reduced the vibration of pipes.

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Pogo Analysis on the KSR-III Propulsion Feeding System (KSR-III 추진기관 공급계 pogo 해석)

  • Lee H.J.;Jung T.K.;Menshikova O. M.;Jung Y.S.;Cho I.H.;Oh S.H.;Seo K.S.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.495-498
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    • 2002
  • This article deals with the introduction of longitudinal instability of liquid rocket (pogo) and the analytical results on the frequency responses of KSR-III propulsion feeding system. Both the stiffness of bellows and the cavitation volume of venturi affect the frequency response of the feeding system. Especially, bellows has a great roll to reduce the natural frequency of the feeding system. Also, oxidizer and fuel feeding systems of the KSR-III have natural frequencies of ${\~}280Hz\;and\;{\~}90Hz$, respectively.

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