• 제목/요약/키워드: Bearing fault

검색결과 213건 처리시간 0.023초

교량기초의 지지력확인 시험 결과에 따른 건설비 절감사례 (Test results confirm the bridge foundation bearing capacity due to construction costs case)

  • 이수곤;우재경
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2010년도 춘계 학술발표회
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    • pp.1065-1072
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    • 2010
  • Case studies published in Korea versus the low ground fault is applied on the bridge based on theory or experience in the design of pile bearing capacity by the value of the expression is designed to conduct field tests Disclosure Load bearing capacity value, the result of applying a reasonable construction cost savings of approximately 10 eokyeowon Has, in the design of site investigation was insufficient to require additional efforts. Apply the appropriate value from the extra support in the design of accurate ground survey and air speed to cut the budget and social technology can ensure the reliability was unknown.

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FTA(Falut tree Analysis)기법을 이용한 이송용 로울러베어링 고장 진단

  • 배용환;이석희;이형국;최진원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.325-329
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    • 1992
  • The development of automatic production system have required intelligent diagnostic and monitoring function to repair system failure and reduce production loss by the failure. In order to perform accurate functions of intelligent system, inference about total system failure and fault analysis due to each mechanical component failures are required. Also the solution about repair and maintenance can be suggested from these analysis results. Generally, bearing is a essential mechanical component in the machinery. The bearing failure is caused by lubricant system failure, metallurgical defficiency, mechanical condition(vibration overloading misalignment), environmental effect. This study described roller bearing fault train due to stress variation and metallurgical defficiency from lubricant failure by using FTA.

Development of smart car intelligent wheel hub bearing embedded system using predictive diagnosis algorithm

  • Sam-Taek Kim
    • 한국컴퓨터정보학회논문지
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    • 제28권10호
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    • pp.1-8
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    • 2023
  • 자동차의 주요 부품인 휠 베어링에 결함이 생기면 교통사고등 문제를 발생시켜 이를 해결하기 위해 빅데이터를 수집해서 예측진단 및 관리 기술을 통한 휠 베어링의 고장 유무 및 고장 유형을 조기에 알려 주는 알고리즘과 모니터링 시스템 개발이 필요하다. 본 논문에서는 이러한 지능형 휠 허브 베어링 정비 시스템 구현을 위해 신뢰성 및 건전성에 대한 모니터링용 센서 및 예측 진단하는 알고리즘이 탑재된 임베디드 시스템을 개발하였다. 사용된 알고리즘은 휠 베어링에 설치된 가속도 센서로부터 진동 신호를 취득하고 이를 신호 처리기법, 결함주파수 분석, 건전성 특징 인자정의 등의 과정을 빅데이터 기술을 통해 고장을 예측하고 진단할 수 있다. 구현된 알고리즘은 진동 주파수 성분들은 최소화하고 휠 베어링에서 발생하는 진동 성분을 극대화할 수 있는 안정 신호 추출 알고리즘을 적용하고, 필터를 활용한 노이즈 제거에서는 인공지능 기반의 건전성 추출 알고리즘을 적용하였으며, FFT를 통한 결함 주파수를 분석하여 고장 특성인자 추출을 통한 고장을 진단하였다. 본 시스템의 성능 목표는 12,800ODR 이상으로 시험 결과를 통해 목표치를 만족하였다.

Application of Multiple Parks Vector Approach for Detection of Multiple Faults in Induction Motors

  • Vilhekar, Tushar G.;Ballal, Makarand S.;Suryawanshi, Hiralal M.
    • Journal of Power Electronics
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    • 제17권4호
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    • pp.972-982
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    • 2017
  • The Park's vector of stator current is a popular technique for the detection of induction motor faults. While the detection of the faulty condition using the Park's vector technique is easy, the classification of different types of faults is intricate. This problem is overcome by the Multiple Park's Vector (MPV) approach proposed in this paper. In this technique, the characteristic fault frequency component (CFFC) of stator winding faults, rotor winding faults, unbalanced voltage and bearing faults are extracted from three phase stator currents. Due to constructional asymmetry, under the healthy condition these characteristic fault frequency components are unbalanced. In order to balanced them, a correction factor is added to the characteristic fault frequency components of three phase stator currents. Therefore, the Park's vector pattern under the healthy condition is circular in shape. This pattern is considered as a reference pattern under the healthy condition. According to the fault condition, the amplitude and phase of characteristic faults frequency components changes. Thus, the pattern of the Park's vector changes. By monitoring the variation in multiple Park's vector patterns, the type of fault and its severity level is identified. In the proposed technique, the diagnosis of faults is immune to the effects of unbalanced voltage and multiple faults. This technique is verified on a 7.5 hp three phase wound rotor induction motor (WRIM). The experimental analysis is verified by simulation results.

Bearing fault detection through multiscale wavelet scalogram-based SPC

  • Jung, Uk;Koh, Bong-Hwan
    • Smart Structures and Systems
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    • 제14권3호
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    • pp.377-395
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    • 2014
  • Vibration-based fault detection and condition monitoring of rotating machinery, using statistical process control (SPC) combined with statistical pattern recognition methodology, has been widely investigated by many researchers. In particular, the discrete wavelet transform (DWT) is considered as a powerful tool for feature extraction in detecting fault on rotating machinery. Although DWT significantly reduces the dimensionality of the data, the number of retained wavelet features can still be significantly large. Then, the use of standard multivariate SPC techniques is not advised, because the sample covariance matrix is likely to be singular, so that the common multivariate statistics cannot be calculated. Even though many feature-based SPC methods have been introduced to tackle this deficiency, most methods require a parametric distributional assumption that restricts their feasibility to specific problems of process control, and thus limit their application. This study proposes a nonparametric multivariate control chart method, based on multiscale wavelet scalogram (MWS) features, that overcomes the limitation posed by the parametric assumption in existing SPC methods. The presented approach takes advantage of multi-resolution analysis using DWT, and obtains MWS features with significantly low dimensionality. We calculate Hotelling's $T^2$-type monitoring statistic using MWS, which has enough damage-discrimination ability. A bootstrap approach is used to determine the upper control limit of the monitoring statistic, without any distributional assumption. Numerical simulations demonstrate the performance of the proposed control charting method, under various damage-level scenarios for a bearing system.

탈황 흡수탑 유도전동기 베어링 결함 진단을 위한 전류 스펙트럼 해석 (Analysis of Motor-Current Spectrum for Fault Diagnosis of Induction Motor Bearing in Desulfurization Absorber)

  • 박정현;문승재
    • 플랜트 저널
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    • 제11권2호
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    • pp.39-44
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    • 2015
  • 본 연구는 석탄화력 탈황설비인 흡수탑 교반기용 유도전동기의 베어링 결함진단을 토대로 전류 스펙트럼 해석이 예측정비 수단으로서 활용할 수 있는지를 논하고자 하였다. 베어링의 교체 전과 후의 전류스펙트럼 해석을 하고 베어링을 육안 점검하여 비교 분석함으로써 실제 발전 산업현장에서 부하운전중인 유도전동기의 베어링의 결함진단을 하였다. 분석 결과, 볼과 외륜의 베어링 결함에 해당하는 주파수성분이 예측한 값으로 검출되었고 전압기준의 진폭크기로 환산하여 베어링 교체하기 전과 후를 비교하면 결함이 진행될 경우 볼 결함에서는 약 2.9배 증가되고 외륜 결함에서는 약 2.24배 증가 되었음을 확인할 수 있었다. 이 같은 결론으로 인위적인 고장요소에 의한 베어링 결함진단 뿐만 아니라 산업현장에서 부하 운전되고 있는 유도전동기의 베어링 결함을 사전에 예측하는데 있어서도 매우 유용하였다.

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웨이블릿변환이 접목된 포락처리를 이용한 저속 회전하는 구름요소베어링 결함 진단 (Low Speed Rolling Bearing Fault Detection Using AE Signal Analyzed By Envelop Analysis Added DWT)

  • 김병수;김원철;구동식;김재구;최병근
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권5호
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    • pp.672-678
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    • 2009
  • Acoustic Emission (AE) technique is a non-destructive testing method and widely used for the early detection of faults in rotating machines in these days, because the sensitivity of AE transducers is higher than normal accelerometers. So it can detect low energy vibration signals. The faults in the rotating machines are generally occurred at bearings and gearboxes which are the principal parts of the machines. It was studied to detect the bearing faults by envelop analysis in several decade years. And the researches showed that AE had a possibility of the application in condition monitoring system(CMS) using the envelope analysis for the rolling bearing. And peak ratio (PR) was developed for expression of the bearing condition in condition monitoring system using AE. Noise level is needed to reduce to take exact PR value because the PR is calculated from total root mean square (RMS) and the harmonics peak levels of the defect frequencies of the bearing. Therefore, in this paper, the discrete wavelet transform (DWT) was added in the envelope analysis to reduce the noise level in the AE signals. And then, the PR was calculated and compared with general envelope analysis result and the result of envelope analysis added the DWT. In the experiment result about inner fault of bearing, defect frequency was difficult to find about only envelop analysis. But it's easy to find defect frequency after wavelet transform. Therefore, Envelop analysis added wavelet transform was useful method for early detection of default in signal process.

Fault Tolerant Control of Magnetic Bearings with Force Invariance

  • Na, Uhn-Joo
    • Journal of Mechanical Science and Technology
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    • 제19권3호
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    • pp.731-742
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    • 2005
  • A magnetic bearing even with multiple coil failure can produce the same decoupled magnetic forces as those before failure if the remaining coil currents are properly redistributed. This fault-tolerant, force invariance control can be achieved with simply replacing the distribution matrix with the appropriate one shortly after coils fail, without modifying feedback control law. The distribution gain matrix that satisfies the necessary constraint conditions of decoupling linearized magnetic forces is determined with the Lagrange Multiplier optimization method.

Normal data based rotating machine anomaly detection using CNN with self-labeling

  • Bae, Jaewoong;Jung, Wonho;Park, Yong-Hwa
    • Smart Structures and Systems
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    • 제29권6호
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    • pp.757-766
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    • 2022
  • To train deep learning algorithms, a sufficient number of data are required. However, in most engineering systems, the acquisition of fault data is difficult or sometimes not feasible, while normal data are secured. The dearth of data is one of the major challenges to developing deep learning models, and fault diagnosis in particular cannot be made in the absence of fault data. With this context, this paper proposes an anomaly detection methodology for rotating machines using only normal data with self-labeling. Since only normal data are used for anomaly detection, a self-labeling method is used to generate a new labeled dataset. The overall procedure includes the following three steps: (1) transformation of normal data to self-labeled data based on a pretext task, (2) training the convolutional neural networks (CNN), and (3) anomaly detection using defined anomaly score based on the softmax output of the trained CNN. The softmax value of the abnormal sample shows different behavior from the normal softmax values. To verify the proposed method, four case studies were conducted, on the Case Western Reserve University (CWRU) bearing dataset, IEEE PHM 2012 data challenge dataset, PHMAP 2021 data challenge dataset, and laboratory bearing testbed; and the results were compared to those of existing machine learning and deep learning methods. The results showed that the proposed algorithm could detect faults in the bearing testbed and compressor with over 99.7% accuracy. In particular, it was possible to detect not only bearing faults but also structural faults such as unbalance and belt looseness with very high accuracy. Compared with the existing GAN, the autoencoder-based anomaly detection algorithm, the proposed method showed high anomaly detection performance.

Single Parameter Fault Identification Technique for DC Motor through Wavelet Analysis and Fuzzy Logic

  • Winston, D.Prince;Saravanan, M.
    • Journal of Electrical Engineering and Technology
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    • 제8권5호
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    • pp.1049-1055
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    • 2013
  • DC motors are widely used in industries like cement, paper manufacturing, etc., even today. Early fault identification in dc motors significantly improves its life time and reduces power consumption. Many conventional and soft computing techniques for fault identification in DC motors including a recent work using model based analysis with the help of fuzzy logic are available in literature. In this paper fuzzy logic and norm based wavelet analysis of startup transient current are proposed to identify and quantify the armature winding fault and bearing fault in DC motors, respectively. Results obtained by simulation using Matlab and Simulink are presented in this paper to validate the proposed work.