• 제목/요약/키워드: Bearing Stiffness Prediction

검색결과 32건 처리시간 0.027초

공작기계 베어링 결합부의 전산 모델링 (Computational Modeling of the Bearing Coupling Section of Machine Tools)

  • 김현명;서재우;박형욱
    • 한국정밀공학회지
    • /
    • 제29권10호
    • /
    • pp.1050-1055
    • /
    • 2012
  • The bearing coupling section of machine tools is the most important factor to determine their static/dynamic stiffness. To ensure the proper performance of machine tools, the static/dynamic stiffness of the rotating system has to be predicted on the design stage. Various parameters of the bearing coupling section, such as the spring element, node number and preload influence the characteristics of rotating systems. This study focuses on the prediction of the static and dynamic stiffness of the rotating system with the bearing coupling section using the finite element (FE) model. MATRIX 27 in ANSYS has been adopted to describe the bearing coupling section of machine tools because the MATRIX 27 can describe the bearing coupling section close to the real object and is applicable to various machine tools. The FE model of the bearing couple section which has the sixteen node using MATRIX 27 was constructed. Comparisons between finite element method (FEM) predictions and experimental results were performed in terms of the static and dynamic stiffness.

수명과 강성을 고려한 자동차용 휠 베어링의 설계 최적화 (Design Optimization for Automotive Wheel Bearings Considering Life and Stiffness)

  • 이승표
    • Tribology and Lubricants
    • /
    • 제39권3호
    • /
    • pp.94-101
    • /
    • 2023
  • Automotive wheel bearings are a critical component of vehicles that support their weight and facilitate rotation. Life and stiffness are significant performance characteristics of wheel bearings. Designing wheel bearings involves finding optimal design variables that satisfy both performances. CO2 emission reduction and fuel efficiency regulations attribute to the recent increase in design requirements for lightweight and compact automotive parts while maintaining performance. However, achieving a design that maintains performance while reducing weight poses challenges, as performance and weight are generally inversely proportional. In this study, we perform design optimization of automotive wheel bearings considering life and stiffness. We develop a program that calculates the basic rated life and modified rated life based on international standards for evaluating the life of wheel bearings. We develop a regression equation using regression analysis to address the time-consuming stiffness analysis during repetitive analysis. We perform ANOVA and main effect analyses to understand the statistical characteristics of the developed regression equation. Furthermore, we verify its reliability by comparing the predicted and test results. We perform design optimization using the developed life prediction program, stiffness regression equation and weight regression equation. We select bearing specifications and geometry as design variables, weight as the cost function, and life and stiffness as constraints. Through design optimization, we investigate the influence of design variables on the cost function and constraints by comparing the initial and optimal design values.

100 kWh급 초전도 베어링의 지름방향 준정적 특성 (Quasi-static Characteristics in Radial Direction of 100 kWh Class Superconductor Bearing)

  • 정세용;박병준;한영희;박병철;이정필;한상철
    • Progress in Superconductivity
    • /
    • 제12권1호
    • /
    • pp.27-31
    • /
    • 2010
  • A superconductor flywheel energy storage system (SFES) is an electro-mechanical battery which transforms electrical energy into mechanical energy for storage, and vice versa. Many aspects of the quasi-static behavior of flywheel rotors still need to be studied closely, and the rotors require a stable and highly efficient supporting system such as high temperature superconductor (HTS) bearings, which offer dynamic stability without the use of active control. Quasi-static properties of HTS bearings in the radial direction provide data to solve problems which may occur in a running system. Since stiffness in countering rotor vibration is the main parameter for designing an HTS bearing system, we investigated the quasi-static properties of the magnetic force between permanent magnets(PMs) and HTS bulks in the radial direction. We measured radial stiffness, and discovered that bearing stiffness varied greatly depending on the number of active HTS bulks. This is valuable data for predicting the change in stiffness during partial HTS bearing failure. The quasi-static test results are used for optimal design and performance prediction for the 100 kWh class superconductor bearing.

볼 소켓형 피봇을 갖는 틸팅 패드 저널 베어링의 성능 예측 및 기존 결과와의 비교 (Performance Predictions of Tilting Pad Journal Bearing with Ball-Socket Pivots and Comparison to Published Test Results)

  • 김태호;최태규
    • 한국유체기계학회 논문집
    • /
    • 제20권2호
    • /
    • pp.63-68
    • /
    • 2017
  • This paper predicts the rotordynamic force coefficients of tilting pad journal bearings (TPJBs) with ball-socket pivot and compares the predictions to the published test data obtained under load-between-pad (LBP) configuration. The present TPJB model considers the pivot stiffness calculated based on the Hertzian contact stress theory. Due to the compliance of the pivot, the predicted journal eccentricity agree well with the measured journal center trajectory for increasing static loads, while the early prediction without pivot model consideration underestimates it largely. The predicted pressure profile shows the significant pressure development even on the unloaded pads along the direction opposite to the loading direction. The predicted stiffness coefficients increase as the static load and the rotor speed increase. They agree excellently with test data from open literature. The predicted damping coefficients increase as the static load increases and the rotor speed decreases. The prediction underestimates the test data slightly. In general, the current predictive model including the pivot stiffness improves the accuracy of the rotordynamic performance predictions when compared to the previously published predictions.

3 패드 가스 포일 저널 베어링의 프리로드 증가에 따른 성능 해석 (Analysis of Three-Pad Gas Foil Journal Bearing for Increasing Mechanical Preloads)

  • 이종성;김태호
    • Tribology and Lubricants
    • /
    • 제30권1호
    • /
    • pp.1-8
    • /
    • 2014
  • In this study, a three-pad gas foil journal bearing with a diameter of 40 mm and an axial length of 35 mm was modeled to predict the static and dynamic performances with regard to an increasing mechanical preload. The Reynolds equation for an isothermal and isoviscous ideal gas was coupled with a simple elastic foundation foil model to calculate the hydrodynamic pressure solution iteratively. In the prediction results, the journal eccentricity, journal attitude angle, and minimum film thickness decreased, but the friction torque increased with the preload. A quick comparison implied a lower load capacity but higher stability for a three-pad gas foil bearing compared to a one-pad gas foil journal bearing. The direct stiffness coefficients increased with the preload, but the cross-coupled stiffness coefficients decreased. The direct damping coefficient increased in the horizontal direction but decreased in the vertical direction as the preload increased. These model predictions will be useful as a benchmark against experimental test data.

공작기계 주축설계에 영향을 미치는 베어링 파라미터에 관한 연구 (A study on the Effects of the Bearing Parameters on the Main Spindle Design of Machine Tool)

  • 여은구;김엽래;한강근;박면웅;유헌일;이용신
    • 한국생산제조학회지
    • /
    • 제7권1호
    • /
    • pp.119-119
    • /
    • 1998
  • The purpose of this study is to investigate the effects of operation factors of a typical main spindle system on the efficiency of machine tool. In this study. both static and dynamic analysis of typical main spindle system of the machine tool are performed using a finite element method. These finite element results are then used to predict the bearing stiffness. the amount of heat generation as well as the bearing life in the spindle system. Effects of material type of ball-bearing. bearing-lubricant type and main spindle bearing preload are examined.

다공질 공기 베어링을 적용한 반도체 웨이퍼 연마용 스핀들 개발 (Development of Wafer Grinding Spindle with Porous Air Bearings)

  • 이동현;김병옥;전병찬;허균철;김기수
    • Tribology and Lubricants
    • /
    • 제39권1호
    • /
    • pp.28-34
    • /
    • 2023
  • Because of their cleanliness, low friction, and high stiffness, aerostatic bearings are used in numerous applications. Aerostic bearings that use porous materials as means of flow restriction have higher stiffness than other types of bearings and have been successfully applied as guide bearings, which have high motion accuracy requirements. However, the performances of porous bearings exhibit strong nonlinearity and can vary considerably depending on design parameters. Therefore, accurate prediction of the performance characteristics of porous bearings is necessary or their successful application. This study presents a porous bearing design and performance analysis for a spindle used in wafer polishing. The Reynolds and Darcy flow equations are solved to calculate the pressures in the lubrication film and porous busing, respectively. To verify the validity of the proposed analytical model, the calculated pressure distribution in the designed bearing is compared with that derived from previous research. Additional parametric studies are performed to determine the optimal design parameters. Analytical results show that optimal design parameters that obtain the maximum stiffness can be derived. In addition, the results show that cross-coupled stiffness increases with rotating speed. Thus, issues related to stability should be investigated at the design stage.