• Resources Recycling
• /
• v.28 no.6
• /
• pp.18-25
• /
• 2019

In order to recover the cerium contained in the spent nickel metal hydride batteries (NiMH battery), the recovered rare earth complex precipitates from NIMH were converted into rare earth hydroxides through ion exchange reaction to react with NaOH aqueous solution at a reaction temperature of 70 ℃, for 4 hours. Rare earth hydroxides were oxidized by injecting air at 80 ℃ for 4 hours to oxidize Ce³⁺ to Ce⁴⁺. The oxidation rate of cerium was confirmed to be about 25 % through XPS, and the oxidized powder was separated from the rest of the rare earth using the difference in solubility in dilute sulfuric acid. The finally recovered powder has a crystal phase of cerium hydroxide (Ce(OH)₄). The cerium purity of the final product was about 94.6 %, and the recovery rate was 97.3 %.

• Resources Recycling
• /
• v.17 no.2
• /
• pp.30-35
• /
• 2008

Mixed acidophilic bacteria were approached for leaching of cobalt and lithium from wastes of lithium ion battery industries. The growth substrates for the mixed mesophilic bacteria are elemental sulfur and ferrous ion. Bioleaching of the metal was due to the protonic action of sulfate ion on the metals present in the waste. It was investigated that bioleaching of cobalt was faster than lithium. Bacterial action could leach out about 80 % of cobalt and 20 % of lithium from the solid wastes within 12 days of the experimental period. Higher solid/liquid ratio was found to be detrimental for bacterial growth due to the toxic nature of the metals. At high elemental sulfur concentration, the sulfur powder was observed to be in undissolved form and hence the leaching rate also decreased with increase of sulfur amount.

• Resources Recycling
• /
• v.11 no.4
• /
• pp.44-50
• /
• 2002

Characteristics on the sulfuric acid leaching of zinc and manganese from the spent zinc-carbon battery powders obtained by cushing and magnetic separation, were investigated with the variation of sulfuric acid concentration, reaction temperature, stir-ring speed and solid/liquid ratio. The sample powders were composed of Zn metal, ZnO, $MnO_2$ and $Mn_2$$O_3$. and it was found that the selective leaching of zinc was difficult in this system. At the condition of S/L ratio 1:10, IM H$_2$$SO_4$, $60^{\circ}C$ and 200 rpm, leaching rate of Zn and Mn are 92% and 35% respectively. The concentration of Zn and Mn in the leaching solution are 19.5 g/l, 7.8 g/l and pH of that solution is 0.75. It was confirmed at reducing agent should be added to increase e leaching rate of manganese with sulfuric acid.

• Resources Recycling
• /
• v.9 no.2
• /
• pp.11-17
• /
• 2000

Consumption of nickel is continuously increasing and the wastes of secondary battery, ferrite and catalyst containing Ni are also generated periodically. Among those wastes, the aim of this research is the recovery of nickel from used Ni-Cd recharge battery. Battery consisted of Ni 24 wt%, Fe 30 wt% and Cd 18.5 wt%. Metal was recovered by solvent extraction after leaching. Cadmium was leached completely in 1N-HCl and Ni was recovered above 70%. 30 vol% MSP-8 separated Cd and Ni completely from acidic leaching solution. In addition $NH_4NO_3$ as one of ammonium salt type leachants showed an excellent leaching selectivity to Ni and Cd. Ni in leached solution was recovered completely by LIX-extractant and more than 70% of Cd in raffinate was by D2EHPA.

• Resources Recycling
• /
• v.9 no.4
• /
• pp.37-43
• /
• 2000

Leaching of $LiCoO_2$ as a cathodic active materials for recovering Li and Co from spent lithium ion battery was investigated in terms of reaction variables. At the optimum condition determined in the previous work, Li and Co in a $H_2SO_4$ and $HNO_3$ solution were dissolved 70~80% and 40%, respectively. Li and Co were leached over 95% with the addition of a reductant such as $Na_2S_2O_3$ or $H_2O_2$. This behavior is probably due to the reduction of $Co^{3+}$ to $Co^{2+}$. Leaching of $LiCoCo_2$ powder obtained by calcination of an electrode materials from spent batteries was also carried out. Leaching efficiency of Li and Co were over 99% at the optimum condition with $H_2O_2$ addition of 1.7 vol.%. It seems to be due to the activation of $LiCoO_2$ by repeated charging and discharging or an imperfect crystal structure by deintercalation of Li.

• Resources Recycling
• /
• v.12 no.3
• /
• pp.25-30
• /
• 2003

The synthesis of SiC used for the parts of the gas turbine and the heat exchanger, was carried out. In this study, wire cutting slurry of silicon wafer and the graphite rod of spent zinc-carbon battery were applied to the starting materials for the synthesis. The powders of Si or Si+SiC were obtained from the waste material by filtration, gravity separation and magnetic separation. Graphite powder was produced by dismantling, grinding and gravity separation from spent zinc-carbon battery. The synthesis of SiC could be completed from the mixture powders of Si and C or Si+SiC and C at the condition of equivalent ratio of Si and C, atmosphere of Ar or vacuum, temperature of above 1$600^{\circ}C$ and 2 hours reactions. The purity of synthesized Si-C was above 99%.

• Resources Recycling
• /
• v.26 no.5
• /
• pp.22-28
• /
• 2017

In-Bi-Sn alloy sheet has been used as a thermal fusible parts of secondary battery safety system. This study offers a simple process to make In-Bi-Sn alloy fusible parts. The process consists of two procedures, melting and sheeting by tape casting. 62.5 wt%-In 20.0 wt%-Bi 17.5 wt%-Sn (M.P. $92.4^{\circ}C$) alloy sheet obtained by tape casting was used as the thermal fusible sheet of thermal fuse system for mobile telephone. The performance test of the system was carried out in oil bath, and the fusible alloy sheet was melted and cut off at $95^{\circ}C$. This results confirmed the possibility that the alloy sheet obtained by tape casting can be usable as a thermal fusible parts of battery safety system. And this process can be applied as a simple process to recycle the In-Bi-Sn alloy scrap separated from the used thermal fuse system.

• Applied Chemistry for Engineering
• /
• v.30 no.3
• /
• pp.290-296
• /
• 2019

Lithium-ion batteries are one of the most interesting devices in a number of energy storage systems. In particular, the usage of energy storage devices is increasing due to an increase in demand for renewable energy as a distributed power supply source, stable supply of electric power, and expansion of electric vehicles. Of late, the recycling and restoration technology of waste lithium ion batteries due to the increase in its usage amount as the energy storage system is a socially and economically important research field. In this review, we intend to describe the performance diagnosis, recycling or restoration technology of lithium ion battery and its potential development.

• Journal of the Korean Society of Safety
• /
• v.39 no.2
• /
• pp.38-43
• /
• 2024

Recently, with the expanding market for electronic devices and electric vehicles, secondary battery usage has been on the rise. Lithium-ion batteries are particularly popular due to their fast charging times and lightweight nature compared to other types of batteries. A secondary battery consists of four components: anode, cathode, electrolyte, and separator. Generally, the positive and negative electrode materials of secondary batteries are composed of an active material, a binder, and a conductive material. Acetylene Black (AB) is utilized to enhance conductivity between active material particles or metal dust collectors, preventing the binder from acting as an insulator. However, when recycling waste batteries that have been subject to high usage, there is a risk of fire and explosion accidents, as accurately identifying the characteristics of Acetylene Black dust proves to be challenging. In this study, the lower explosion limit for Acetylene Black dust with an average particle size of 0.042 ㎛ was determined to be 153.64 mg/L using a Hartmann-type dust explosion device. Notably, the dust did not explode at values below 168 mg, rendering the lower explosion limit calculation unfeasible. Analysis of explosion delay times with varying electrode gaps revealed the shortest delay time at 3 mm, with a noticeable increase in delay times for gaps of 4 mm or greater. The findings offer fundamental data for fire and explosion prevention measures in Acetylene Black waste recycling processes via a predictive model for lower explosion limits and ignition delay time.

• Resources Recycling
• /
• v.19 no.4
• /
• pp.51-57
• /
• 2010

As a recycling of Si sludge from Si wafer process, a Si-SiC-CuO-C composite material was synthesized and investigated as an anode material for lithium batteries. The Si sludge consisted of Si, SiC, machine oil, and metallic impurities. The oil and metal impurities was removed by organic washing, magnetic separation, and acid washing. The Si-SiC-CuO-C composite from the recovered Si-SiC mixture was prepared by high-energy mechanical milling. According to the electrochemical tests such as charge-discharge capacity and cycling behavior, it showed the improved cycle performance. The SiC and CuO-related phases were presumed to restrain the volume expansion of the anode and Fe, however, should be removed below 10 ppm prior to synthesis of the composite because it caused the capacity loss of the active material itself.